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Application of Decanter Centrifuges in Waste Oil Treatment
I. Introduction
In numerous industries such as oil extraction, refining, chemical engineering, and machinery manufacturing, the generation of waste oil is inevitable. If directly discharged without proper treatment, waste oil not only leads to resource wastage but also causes severe environmental pollution. As a highly efficient solid - liquid separation device, the decanter centrifuge plays a crucial role in waste oil treatment. Relying on its unique working principle and excellent performance, it provides reliable technical support for waste oil treatment.
III. Application Advantages of Decanter Centrifuges in Waste Oil Treatment
1. High - efficiency Separation Performance
Decanter centrifuges have a relatively high separation factor, typically reaching over 2000 - 5000. This enables them to quickly and effectively separate the solid - phase particles from the oil phase in waste oil. Compared with traditional separation equipment, they can process a large amount of waste oil in a shorter time, greatly improving the efficiency of waste oil treatment. For example, in a certain refinery, after using a decanter centrifuge, the waste oil treatment volume increased by 30% compared to before, and the content of solid - phase impurities in the separated oil phase decreased significantly.
2. Strong Adaptability
Whether it is the waste oil containing a large amount of sand and water generated during oil extraction or the waste oil with complex components in the refining and chemical industries, decanter centrifuges can handle it effectively. They can achieve the optimal separation effect by adjusting parameters such as the differential speed and the feed rate according to the properties of the waste oil and treatment requirements. Moreover, decanter centrifuges can separate solid - phase particles of different particle sizes in waste oil with high separation accuracy.
3. High Degree of Automation
Decanter centrifuges are equipped with advanced automatic control systems, which can realize operations such as automatic feeding, discharging, and cleaning. Operators only need to set the parameters on the console, and the equipment will run automatically according to the program. Meanwhile, the equipment also has a fault monitoring and alarm function. Once an abnormal situation occurs, such as overload or over - temperature, the system will immediately issue an alarm and stop the machine automatically to ensure the safe operation of the equipment, reducing manual intervention and labor intensity.
4. Low Operating Costs
In terms of energy consumption, decanter centrifuges have certain advantages over other waste oil treatment equipment. Their high - efficiency separation performance results in relatively low energy consumption per unit of treatment volume. Moreover, the key components of the equipment, such as the screw conveyor and the drum, are made of wear - resistant materials, which have a long service life, reducing the frequency of maintenance and component replacement and lowering the maintenance cost. In addition, decanter centrifuges occupy a small area, which can save a large amount of site space and reduce the infrastructure investment cost.
IV. Application Cases
1. Oil Extraction Field
During the extraction process of a large - scale oilfield, the produced crude oil contains a large amount of sand, water, and other impurities, resulting in a large amount of waste oil. Before using the decanter centrifuge, the waste oil treatment effect was poor, which not only caused a waste of crude oil resources but also polluted the environment. After introducing the decanter centrifuge, the waste oil undergoes centrifugal separation, and the solid - phase impurities are effectively separated. The purified crude oil can re - enter the production process. After testing, the water content of the separated crude oil decreased from the original 15% to below 5%, and the content of solid - phase impurities also decreased significantly, greatly improving the quality and recovery rate of the crude oil.
2. Refining Industry
The waste oil produced during the production process of a certain refinery contains various complex components, including heavy oil, light oil, catalyst particles, and other impurities. The refinery uses a decanter centrifuge to treat the waste oil. First, the waste oil is pre - treated with a demulsifier to break the oil - water emulsion state, and then it enters the decanter centrifuge for separation. After treatment, the solid - phase impurities in the waste oil are separated, and the recovered heavy oil and light oil can be reused in production, realizing the recycling of resources. At the same time, the treated sewage meets the discharge standard, reducing environmental pollution.
V. Conclusion
Decanter centrifuges have significant advantages and broad application prospects in the field of waste oil treatment. Through efficient solid - liquid separation technology, they can effectively treat waste oil with various complex components, achieving the purification of waste oil and the recycling of resources. With the increasing environmental protection requirements and continuous technological progress, the application of decanter centrifuges in waste oil treatment will become more and more widespread, and their performance will also be continuously optimized and improved, providing strong support for the sustainable development of industries such as oil and chemical engineering.
Technical Parameters:
Model
|
Diameter(mm)
|
Lenght(mm)
|
Max speed
|
L/D ratio
|
G-force
|
Capacity(m3/h)
|
Main motor power(Kw)
|
Weight(kg)
|
Dimension
(mm)
|
LW250*1000
|
250
|
1000
|
5000
|
4
|
2722
|
0.5-5
|
7.5
|
950
|
2120*1250*680
|
LW300*900
|
300
|
900
|
4200
|
3
|
2964
|
1-6
|
11
|
1160
|
2150*1300*900
|
LW300*1200
|
300
|
1200
|
4000
|
4
|
2784
|
2-6
|
11
|
1350
|
2450*1300*900
|
LW355*1160
|
355
|
1160
|
3600
|
3.3
|
2576
|
2-8
|
15
|
1400
|
2470*1350*830
|
LW355*1460
|
355
|
1460
|
3600
|
4
|
2576
|
2-10
|
15
|
1800
|
2750*1350*830
|
LW400*1200
|
400
|
1200
|
3200
|
3
|
2294
|
3-12
|
18.5
|
1800
|
2730*1600*1080
|
LW400*1600
|
400
|
1600
|
3000
|
4
|
2016
|
3-15
|
22
|
2000
|
3130*1600*1080
|
LW450*1800
|
450
|
1800
|
2800
|
4
|
1976
|
4-25
|
37
|
2500
|
3320*1700*1130
|
LW500*2000
|
500
|
2000
|
2800
|
4
|
1750
|
5-35
|
45
|
4000
|
3520*1800*1170
|
LW530*1855
|
530
|
1855
|
2600
|
3.5
|
2006
|
5-38
|
55
|
4680
|
3885*1350*1600
|
LW530*2120
|
530
|
2120
|
2400
|
4
|
1709
|
5-40
|
55
|
4800
|
4150*1350*1600
|
LW550*2000
|
550
|
2000
|
2800
|
4
|
2414
|
6-40
|
55
|
5700
|
4570*1380*1600
|
LW650*1950
|
650
|
1950
|
2200
|
3
|
1761
|
6-45
|
75
|
5000
|
4840*1510*1720
|
LW650*2600
|
650
|
2600
|
2000
|
4
|
1456
|
6-65
|
90
|
6000
|
5490*1510*1720
|
LW720*2160
|
720
|
2160
|
2000
|
3
|
1612
|
7-80
|
120
|
6000
|
5200*1600*1800
|
LW720*2880
|
720
|
2880
|
2000
|
4
|
1306
|
7-90
|
120
|
8000
|
3100*1600*1800
|
LW800*2400
|
800
|
2400
|
1800
|
3
|
1451
|
20-100
|
150
|
12000
|
5820*2000*1300
|
LW800*3200
|
800
|
3200
|
1800
|
4
|
1451
|
20-120
|
150
|
1300
|
7100*2000*1300
|