Components and Parts
A Disc Centrifuge primarily consists of the following key components:
- Bowl: The bowl is the central part of the centrifuge, where the separation process takes place. It contains a stack of discs that rotate at high speeds.
- Motor: The motor powers the centrifuge, providing the necessary rotational force to the discs.
- Inlet and Outlet: These are the entry and exit points for the substances being separated. The inlet allows the mixture to enter the centrifuge, while the outlet directs the separated components to their respective containers.
- Control Panel: The control panel enables operators to adjust settings and monitor the centrifuge's performance.
Operating Principles
The operating principles of a Disc Centrifuge are based on the concept of centrifugal separation. This process relies on the differences in density between the substances to be separated. Here's how it works:
- Centrifugal Force: When the centrifuge is activated, the high-speed rotation of the disc stack generates a powerful centrifugal force. This force pushes the denser substance towards the outer edge of the disc stack.
- Separation: As the mixture moves through the centrifuge, the denser substance is forced to the outer periphery, while the lighter substance remains closer to the center.
- Collection: The separated components are collected through the outlet, where they can be directed to separate containers.
Separation Process
The separation process in a Disc Centrifuge is incredibly efficient and rapid. It allows for the precise separation of different substances, making it invaluable in various industries.
The process involves the following stages:
- Inlet: The mixture to be separated is introduced through the inlet.
- Acceleration: As the mixture enters the disc stack, it experiences rapid acceleration due to the high-speed rotation.
- Separation: The centrifugal force forces the heavier particles towards the outer wall of the bowl, while the lighter substances remain in the center.
- Collection: The separated substances are collected through the outlet, ready for further processing or disposal.
Applications in Various Industries
Disc Centrifuges find applications in a wide range of industries, thanks to their versatility and efficiency. Some notable industries that benefit from this technology include:
Oil and Gas: Used for oil-water separation and the clarification of drilling mud.
Pharmaceutical: Vital for the separation of pharmaceutical products and the purification of vaccines.
Food and Beverage: Employed in the clarification of fruit juices, dairy products, and edible oils.
Wastewater Treatment: Essential for separating solid particles from wastewater.
Advantages and Disadvantages
Like any piece of equipment, Disc Stack Centrifuges come with their own set of advantages and disadvantages.
Advantages:
- Rapid separation of substances.
- High efficiency.
- Versatility in various industries.
- Compact design.
- Reduced maintenance compared to other separation methods.
Disadvantages:
- Initial cost can be high.
- Requires skilled operators.
- Not suitable for all substances.
Model |
DHC300 |
DHC400 |
DHC500 |
DHC550 |
DHC730 |
Bowl Speedr/min |
7300 |
7056 |
6600 |
6200 |
4500 |
Sedimentation Area cm2 |
17.2x107 |
28.5x107 |
35 x 107 |
67x107 |
90x107 |
Through-outputT/H |
2 |
5 |
10 |
15 |
35 |
Motor Voltage Kw |
4.0 |
7.5 |
11 |
18.5 |
55 |
Our service& FAQ
The one-year warranty period for the whole machine except for tubes and human factors etc, and 12 months of after-sale service from the date when you receive the machine or 12 months when installation is finished;
Consultant services for whole machine life, and 24-hour technical support by email;
UPS, English software, user manual, and the installation & debugging by our experienced technicians.
1. Can your machine meet our needs well?
We will supply you with a proposal as to your specific requirement, and each machine is customized to satisfy the customer's need well.
2. Are you a factory or a trading company?
We are the manufacturer and have been in the industry for more than thirty years.
3. What's your payment way?
T/T by our bank account directly, or by Made in China trade assurance service, by the West Union, or in cash.
4. How can you ensure the machine's quality after we place the order?
Before the delivery, we will send you the machine's pictures and videos, or you can come to us to have the quality checked by yourself, or by the third-party inspection organization contacted by your side.
5. We are afraid you won't deliver the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use the Made in China trade assurance service or LC, Which will fairly protect your rights and money throughout the transaction process.
6. Why did you choose your company?
We have been specializing in the manufacturing of centrifuges for over 30 years. We can provide top-notch quality and very competitive prices.