Reliable SS304 Starch Centrifuge for Pharmaceutical and Chemical Filtration

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge represents a pinnacle of engineering prowess, designed to expertly separate solids from liquids within a mixture with unparalleled efficacy. Operating as a continuous marvel, it employs centrifugal force to meticulously segregate components. As the mixture enters the centrifuge, the unrelenting spin generates powerful centrifugal forces that swiftly and efficiently separate solids from liquids.

For those dealing with solid/liquid mixtures rich in solids, decanter centrifuges emerge as the ultimate solution. These solid-shell scroll centrifuges, or decanters, distinguish themselves from chamber filter presses through their continuous operation, harnessing formidable centrifugal forces to impeccably separate finely distributed solid particles from suspensions.

Decanters have earned their place as indispensable tools across a multitude of global industries. Each centrifuge is meticulously tailored to its specific application, with versatile uses ranging from sludge dewatering and wet classification to the precise sorting of solids.

To achieve the pinnacle of separation performance, solid bowl decanter centrifuges are custom-engineered to align with the intricacies of specific separation processes, ensuring superior results every time.

• A decanter centrifuge is an advanced centrifuge type, expertly crafted to separate solids from liquids within any mixture. This continuous process leverages centrifugal force to ensure flawless component separation.
• Once inside, the mixture is submitted to the centrifuge's energetic spin, where centrifugal force imposes a swift and precise separation of solids from liquids.
• The result is a seamless expulsion of separated solids and liquids through distinct outlets, epitomizing efficiency.
• Decanter centrifuges find their utility across a diverse spectrum of industries, from chemical and pharmaceutical to food processing and environmental engineering, demonstrating unmatched versatility.
• Their prowess shines when separating solids that defy other methods, such as sedimentation or filtration, due to their fineness or density.
• In addition, decanter centrifuges excel at dewatering sludge and separating emulsions, showcasing their multifaceted capabilities.
• Renowned for their exceptional efficiency, minimal maintenance needs, and capacity to accommodate substantial material volumes, these centrifuges are a testament to engineering excellence.

• A decanter centrifuge operates on the refined principle of separation via buoyancy, where denser components naturally settle, while lighter ones rise. The continuous spinning dramatically accelerates this natural process, achieving g-forces between 1000 to 4000 G's. This transformation reduces what once took hours into mere seconds, providing rapid, controllable results with unparalleled efficacy.

  A decanter is ingeniously conceptualized as a sedimentation tank enveloped around an axis. Heavier solid particles migrate downwards under gravity, forming a sediment at the base. In the centrifuge's rotating environment, these particles undergo outward migration due to centrifugal force, forming sediment against the inner wall. The application of centrifugal forces, approximately 3000 g, expedites separation far beyond gravitational capabilities.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Experience the precision of our 3-phase decanter centrifuge, a marvel in engineering that allows seamless separation of three distinct phases in one operation. Picture the effortless partitioning of oil and water, traditionally incompatible due to their unique densities, from a solids phase. Imagine water gracefully settling between layers of oil and solids, poised for extraction. As with 2-phase separation, solids are expertly guided by the scroll to their discharge exit, embodying efficiency in every rotation.

  Explore the versatility of three-phase separation, a cornerstone in industries such as the creation of fine edible oils, including the renowned olive oil, the meticulous processing of oil sludge, and the innovative crafting of biodiesel. Discover how this technology fuels diverse applications, enhancing quality and performance across sectors.

Delve into the intricate components that form the backbone of a decanter centrifuge, each playing a pivotal role in the flawless separation of solids and liquids. These precision-engineered parts include:

1. At the heart of the centrifuge lies the bowl, a cylindrical marvel spinning on a horizontal axis. It serves as the central hub where the mixture enters through a feed pipe and undergoes separation, with the end products exiting through distinct outlets for solids and liquids.
2. The scroll, a helical screw driven by a motor, rotates with subtle precision, just slower than the bowl. It elegantly guides solids to the outer wall, harnessing centrifugal force to achieve immaculate separation from the liquids.
3. Strategically located on the bowl's outer wall, this outlet ensures the efficient ejection of separated solids, maintaining the process's smooth operation.
4. Positioned at the bowl's base, this outlet facilitates the seamless removal of separated liquids, guaranteeing a continuous flow and optimal performance.
5. Encompassing the motor and essential components, this system propels both the bowl and scroll, orchestrating their synchronized movement with exceptional precision.
6. Housing sophisticated sensors and control elements, this system vigilantly monitors and fine-tunes the centrifuge's operation, ensuring peak performance and reliability.
7. Crafted for durability, the robust frame and structural components provide unmatched support to the bowl and integral parts, upholding the centrifuge's enduring functionality.
8. This conduit efficiently channels the mixture into the centrifuge's bowl, setting the stage for the transformative separation process.
9. A reliable pump ensures a steady, controlled flow of the mixture into the feed pipe, optimizing the system's overall effectiveness.
10. Equipped with sensors and control mechanisms, this system precisely manages the mixture's inflow, safeguarding the centrifuge's optimal operation.

1. The journey begins as slurry enters the centrifuge via an intake pipe, embarking on its transformative passage onto a conveyor.
2. Through an ingenious internal feed compartment, the conveyor propels the slurry through a nozzle, guiding it into the bowl where separation magic unfolds.
3. Spinning at remarkable speeds, the bowl generates centrifugal forces that deftly segregate solids from liquids within seconds.
4. This high-speed rotation swiftly distinguishes solid particles from liquid, ensuring a rapid and efficient separation.
5. Ascending through the conveyor, the solid material finds its exit via a precise nozzle, completing its journey with efficiency.
6. With solids expertly removed, the purified liquid gently flows from a distinct output, highlighting the centrifuge's purity prowess. Decanter centrifuges are invaluable in waste water treatment facilities. Yet, their significance spans various industries, answering the call for dependable performance. These centrifuges are user-friendly, requiring no foundational infrastructure for installation. Their time-saving efficiency and resource conservation have made them indispensable in many sectors, redefining productivity in diverse industrial landscapes.

7. The decanter centrifuge process stands out as an exceptionally efficient technique for separating solids from liquids. Its effectiveness is due to a host of beneficial features:

8. : Decanter centrifuges are engineered for uninterrupted operation, enabling a steady stream of materials to be processed efficiently. This makes them perfect for applications demanding high throughput.
9. Renowned for their high separation efficiency, decanter centrifuges excel in isolating fine or dense solids from liquids. They offer an exceptional solution where traditional methods may falter.
10. With the flexibility to fine-tune the speed and angle of the bowl and scroll, decanter centrifuges allow tailored optimization for diverse materials, enhancing the separation process.
11. Designed for durability, decanter centrifuges demand minimal upkeep, positioning them as a cost-effective investment for various applications.
12. Capable of handling an impressive array of materials, decanter centrifuges adeptly separate liquids of varying densities, suspensions, and emulsions, showcasing their versatility.
13. With a focus on energy efficiency, decanter centrifuges outperform traditional separation techniques like filtration and sedimentation, offering a greener, more economical choice.
14. Thanks to their compact form, decanter centrifuges integrate seamlessly into existing systems, making them a practical addition to any process environment.

The medium is introduced into the scroll's infeed chamber center, undergoing acceleration via the feed. Throughput levels have a direct impact on residence times.

Within the decanter bowl, maximum speed is achieved, driving solids to settle along its inner surface. The bowl's shape, whether cylindrical or conical, plays a crucial role.

A robust gear mechanism in industrial decanter centrifuges establishes a speed differential between the bowl and scroll, influencing the solid content in the outfeed.

Pond Depth Strategy / Weir Discs

In decanter centrifuges, clarified liquid exits through the cylindrical end via bowl cover perforations. These precision weir discs/plates allow meticulous pond depth adjustments, defining bowl fill volume.

Decanter centrifuges find applications across a spectrum of industries, showcasing their versatility:

1. Decanter centrifuges play a pivotal role in separating chemical products and by-products, such as acids and solvents, and are integral to purifying and dewatering polymers and resins.
2. In pharmaceuticals, decanter centrifuges are key for separating products and by-products, like drugs and excipients. They are vital in purifying and dewatering proteins and enzymes.
3. Decanter centrifuges are essential in the food industry, skillfully separating food products and by-products, such as milk, juice, and fruit puree, ensuring purity and dewatering excellence for creations like cheese and yogurt.
4. Decanter centrifuges stand as pillars in treating and dewatering sludge, transforming waste materials into manageable forms in wastewater treatment facilities, embodying efficiency in separating oil and water, making them indispensable in oil spill cleanup operations.
5. In the oil and gas sector, decanter centrifuges are integral for the separation of oil, water, and solids, optimizing drilling and production operations, purifying, and dewatering crude oil and petroleum products to perfection.
6. In the mining realm, decanter centrifuges excel at separating minerals from water and other liquids, revolutionizing ore processing and beneficiation with precision and efficiency.
7. Decanter centrifuges play a vital role in dewatering coal and other fuels, enhancing the efficiency of power generation operations.
8. Within the pulp and paper sector, decanter centrifuges efficiently dewater pulp and paper sludge, ensuring smooth operations in paper mills.
9. Decanter centrifuges extend their separation and purification capabilities to automotive, aviation, and aerospace industries, demonstrating their vast applicability.

• Embodying a sophisticated design, decanter centrifuges offer a clean aesthetic with minimal to no odour issues, elevating operational environments.
• Installation is a breeze, with swift start-up and shutdown capabilities, demanding minimal space compared to alternative methods, boosting operational efficiency.
• Uniquely adaptable, the decanter centrifuge allows modifications to the bowl portion and cone angle, accommodating diverse applications. The system's pre-programmable design curves make it a versatile solution for sludge processing, offering functionalities that belt filter presses can't match.
• Boasting superior throughput, these machines outperform smaller devices, reducing the number of units required for high-capacity operations.
• This efficiency inherently decreases the need for numerous units, streamlining processes.
• Operational simplicity is achieved through minimal significant variables and reliable feedback data, ensuring straightforward optimization.
• Labour costs are remarkably reduced with decanter centrifuges, as they demand minimal maintenance and oversight, making them cost-effective.
• Compared to belt filter processes, decanter centrifuges provide unmatched process flexibility and superior performance, positioning them as leaders in the field.

• While efficient, decanter centrifuges struggle with separating biological materials with slight density variations, an area where tubular-bowl centrifuges excel.
• Operational noise and vibrations can be significant challenges in decanter centrifuge usage.
• Significant energy is consumed due to high G-forces, a consideration for energy-conscious operations.
• High equipment costs, including necessary hard surfacing and abrasion protection for the scroll, contribute to the total cost of ownership, emphasizing the need for maintenance planning.

A centrifuge is a versatile machine employing centrifugal force to separate solids from liquids or differentially dense components. A decanter centrifuge, however, is specialized for continuous solid-liquid separation, offering enhanced operational efficiency.

Critical distinctions set apart general centrifuges from decanter centrifuges, highlighting their specialized capabilities and applications:

1. Decanter centrifuges are ingeniously crafted for seamless, uninterrupted operation, enabling them to handle a continuous flow of materials with remarkable efficiency. In contrast, batch centrifuges operate in discrete stages, processing materials one batch at a time.

1. Decanter centrifuges are equipped with a helical scroll, a marvel of engineering. This helical screw, strategically positioned within the bowl, rotates at a slightly reduced speed relative to the bowl itself. This gentle rotation guides the solids gracefully towards the bowl's outer wall, where the mighty centrifugal force meticulously separates them from the liquids. Unlike other centrifuge types, the presence of the scroll in decanters is a defining feature.
2. Decanter centrifuges boast a precisely engineered solids discharge port located on the bowl's outer wall, streamlining the removal of separated solids with ease and efficiency. This design is distinct from other centrifuge types, which may employ alternative methods for solids discharge.
3. : Decanter centrifuges excel predominantly in the realm of solid-liquid separation, while other centrifuge variants can tackle a broader spectrum of tasks, such as density-based component separation or liquid purification.

Overall, decanter centrifuges represent a specialized breed of centrifuge, meticulously designed for the continuous and efficient separation of solids from liquids. Other centrifuge types may possess alternative design features tailored for different applications.

A decanter centrifuge is an extraordinary machine dedicated to the art of separating solids from liquids within a mixture. It harnesses the power of centrifugal force to perform this separation in a continuous and efficient manner. Decanter centrifuges find their versatile applications across diverse industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.
Some specific examples of what a decanter centrifuge may be used for include:
Efficiently separating chemicals such as acids, alkalis, and solvents within the chemical industry
Expertly segregating pharmaceutical products, including drugs and excipients, in the pharmaceutical sector
Skillfully separating food products such as milk and juice in the food processing industry
Diligently treating and dewatering sludge within environmental engineering's wastewater treatment plants
Effectively separating oil, water, and solids during drilling and production operations in the oil and gas industry
Adeptly separating minerals and other solids from water and various liquids in ore processing within the mining and mineral processing industry
Proficiently dewatering coal and other fuels during power generation operations
Efficiently dewatering pulp and paper sludge within the pulp and paper industry’s paper mills

Yes, a decanter is indeed a sophisticated type of centrifuge. A centrifuge is a machine that employs centrifugal force to achieve separation, whether it be solids from liquids or components of a mixture based on density. The decanter centrifuge is meticulously designed for the continuous separation of solids from liquids, setting it apart as a specialized centrifuge model.
Decanter centrifuges are distinguished by their continual operation, the presence of a helical scroll (a marvelously engineered screw rotating slightly slower than the bowl, directing solids towards the bowl's outer wall), and a dedicated solids discharge port located on the bowl's exterior. Their applications span across a multitude of industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.

The term 'decanter' traditionally brings to mind a gracefully shaped container with a wide base and a narrow neck, perfect for showcasing and serving fine wines. However, when it comes to decanter centrifuges, 'decanter' refers to the specialized design of the centrifuge bowl. With its cylindrical form boasting a broad base and a slender neck, this bowl ingeniously mirrors the classic wine decanter's profile, spinning adeptly on a horizontal axis to deliver precise separation.
The intriguing use of 'decanter' for a centrifuge perhaps stems from the centrifuge's adeptness at separating liquids with varying densities, much like discerning a wine's purity from its sediment. Here, the centrifuge bowl, with its wine decanter-like configuration, becomes an essential tool in isolating the pristine liquid—akin to fine wine—from the sediment (or lees) that settles at the bottom. A harmonious blend of design and function, the decanter centrifuge revolutionizes separation processes across industries.