Centrifugal Milk Cream Separator

• Customization: Available
• Process: Milk Separation
• Power Source: Electric
• Model NO.: RPDH
• Certification: CE
• Automatic Grade: Manual
• Application: Milk
• Customized: Customized
• Capacity: 1500L/H
• Transport Package: Wooden Case
• Specification: material: stainless steel
• Trademark: Reyes
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets/Year
• Package Size: 1500.00cm * 1000.00cm * 1600.00cm
• Package Gross Weight: 500.000kg

Product Description

Description of disc stack separator:
The disc stack separator is also called disc separator. It is a device that rapidly separates solid and liquid through high-speed centrifugal force. The alias is also called disc centrifuge or conical plate centrifuge, which belongs to a type of vertical centrifuge. The disc separator is driven by a motor and rotates at high speed. In the bowl of the disc separator, there is a set of disc-shaped parts nested with each other-commonly known as discs. There is a small gap among the discs, which are used for centrifugal sedimentation of materials. The suspension (or emulsion) to be processed enters the bowl of the disc separator through the feed pipe. When the suspension (or emulsion) flows through the gap between the discs, the solid particles (or droplets) settle on the disc under the action of the centrifuge to form a sediment (or liquid layer). The sludge slides along the surface of the disc to separate from the disc and accumulates in the inner bowl where the diameter is large, and the separated liquid is discharged from the bowl through the liquid outlet. For the 3-phase disc separator, there are two centripetal pumps inside, which can discharge the two immiscible liquid phases having difference densities. The role of the discs in the disc separator is to shorten the settling distance of solid particles (or droplets) and expand the effective settling area of the bowl so as to greatly improve the production capacity of the disc separator. The solids accumulated in the bowl can be discharged through the automatic slag discharge mechanism without stopping the machine. By using the disc separator, solid-liquid-liquid 3-phase separation or solid-liquid separation is realized.
 

The 2 phase disc stack separator is used to separate the fine particles from the liquid and discharge clarified liquid. Compared with decanter centrifuge, the G force of 2 phase disc stack separator is much higher than decanter centrifuge. The disc stack separator G force is up 12000g. Generally, the G force of the decanter centrifuge is about 3000G. The high speed and G force makes the disc stack separator to produce high clarified liquid. However, the materials separated by disc separator should not have high solid content or big particles. Usually the particles content should be less than 3%, it's better to be 1%. Therefore, in some application, pre-treatment will be carried out by decanter centrifuge or other separation equipment, and then clarification and separation will be carried out in the 2 phase disc stack separator. The 2 phase disc stack separator is widely used in vegetable oil clarification, biological and chemical pharmaceutical industry, dairy and beverage industry, biofuel and marine oil clarification, etc.

 

 

3 phase disc stack separator is a high-speed, stable, sealed, efficient, and automatic slag discharge 3 phase separation equipment. It is widely used for liquid, liquid, solid 3-phase separation or liquid-liquid separation. The 2-phase solid-liquid separation disc separator has only one liquid discharge port and one slag discharge port, while the 3-phase disc separator has two liquid discharge ports and one slag discharge port, which can separate two liquids with different specific gravity at the same time. It can also discharge solid phase materials. Compared with the 3 phase decanter centrifuge, the 3 phase disc separator has larger rotation speed and G force. The 3 phase decanter centrifuge usually has a separation factor of about 3000G, while the 3 phase disc stack separator G force is up to 12000G. Therefore, the 3 phase disc separator can more thoroughly separate liquids with different specific gravity and the liquid phase discharged is more clarified. However, compared to 3 phase decanter centrifuges, 3 phase disc separator is more used to separate materials containing fine particles, with less solids content. So before entering the 3 phase disc separator, the material can separated by the decanter centrifuge for pre-stage separation to reduce the solids content and remove big particles.

1.The material of drum body, drum cover and valve is high strength stainless steel, the Moc of other parts are all high 

quality stainless steel, the disc stack and separator shell employ SS304.

2. Drive structure support use SKF bearing, by employing optimal design to reduce the height of the drum's center of 

gravity. It can effectively lower the vibrational level of the whole separator, improve the reliability of the equipment and 

increase the stability of the separator.

3. In the dismounting and maintenance, the parts of drum can be hoisted integrally, thus make the dismounting of main 

lock ring more convenient, saving both time and labor, easy to install the drum. 

4. The separator has a less vibration and more stability through price dynamic balance of the drum. 

5. The separator adopts separation factor technology. It can separate product that is hard to separate, meanwhile, the

 machine has light volume and use the small volume to get big capacity and high separation efficiency.

6. The separator adopts advance belt drive, improving the reliability and maintainability of the separator, and decreasing 

cost of spare parts.

No.	Model	Clarify capacity (l/h)	Degrease capacity (l/h)	Drum diameter(mm)	Drum speed	Motor Power (KW)	Discharge way	Separator factor	Weight (kg)	Size (mm*mm*mm)
1	RPDR230	1200	600-800	230	6930	2.2	Manual	6170	255	850X625X985
2	RPDH270	1800	800-1000	270	7200	4	Automatic	6950	550	865X645X1100
3	RPDH315	3000	1500	315	6500	5.5	Automatic	7000	650	900X600X1150
4	RPDH385	5000	2000	385	6500	7.5	Automatic	7500	750	1100X1050X1250
5	RPDH430	6000	3000	430	6900	11	Automatic	10000	900	1200X950X1400
6	RPDH470	10000	5000	470	6000	18.5	automatic	9500	1100	1250X1000X1550

All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part. The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding, which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.

The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is with stable output pressure, large adjustment range and easy operation.

• Animal and vegetable oil separation:Vegetable oils mainly include: rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, rice bran oil, sesame oil, and safflower oil. Animal oils mainly include: fish oil, and fat purification of various animals.
• Beverage industry: dairy purification, separation of milk and cream, fruit juice (orange juice, apple juice, etc.), vegetable juice, tea drinks, coffee, beer and other industries.
• Pharmaceutical industry: separation of extracts (such as penicillin, vitamins, E. coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermentation broth, and separation of blood.
• Plant extraction and separation: pigments, peppers, tea leaves, loquat leaves, honeysuckle, ginkgo biloba, salvia, amygdalin, traditional Chinese medicine extraction, etc.
• Chemical industry separation: lubricant additives, viscose, PVC, cellulose and derivatives, ink and dye, phosphoric acid, herbicide, latex (synthesis), boiler ash, catalyst, etc.
• Fuel and marine oil industry: separation of methyl ester, glycerin, catalyst, soap removal, methanol, water washing methyl ester, extraction of fatty acids, glycerin desalination in the field of bio oil. Recovery and clarification of marine oil, and removal of moisture and mechanical impurities in fuel oil (light diesel, heavy diesel, fuel oil) and lubricating oil of marine diesel engine equipment.
• Environmental protection industry: food waste treatment, water treatment industry

 

1.  How can we visit your factory?

     If you come from abroad, air to Shanghai airport, then take bullet train, about 1 hour from Shanghai to Nanjing South Station; if you come from our domestic city, air or train directly to Nanjing, we will pick you up both in the airport and railway station.

2.  Can we visit your end user or contact them?

     Yes, users are in domestic and abroad, we can provide you the name list, you can go there or contact for more info.

3.  How do you protect the quality?

     Our factory is a enterprise with more than 20 years experience, strict operation policy is performed, advanced processing machines guarantee the precision of all components, workers with operation license, parts get multiprocessing, transmission & electrical parts are of international famous brand. Series of test and inspection are done in the whole producing stage.

4.  Will you dispatch technicians for installation and commissioning?

     Yes, we can, we do lots of service, please refer to our after sales part.

5.  What is your advantages compared with your competitors?

     Quality and experience. We are the top centrifuge supplier in China, our designs and structures are similar to world leader Westfalia, Flottweg, etc.

6.  Is your price competitive?

     Our price is not the lowest in China as for high quality, but we promise, for the same quality and collocation, our price is the most favourite, for the same price, our quality is definately superior to other brand.

7.  Do you have OEM serive? Do you supply the parts?

     Yes, we do, as long as you provide us your drawing and detailed requirements.

8.  Do you supply second hand centrifuge?

     No, we only provide brand new machine.

9.  Do you have agent or service center in my country?

     We have some partnership in several countries as Indonesia, Brazil, USA, etc. Your are warmly welcomed to work as our agent. At this moment, we have no service center abroad, but we can provide overseas spot and online technical service in time.

10. How can we easily find out the most fit centrifuges?

      We have experienced engineer team to help you make the model selection, as long as you provide us the detailed processing material characteristics.

11. What payment mode you accept?

      TT and LC at sight or other payment condition .