Efficient SS316 L Starch Centrifuge for Industrial Filtration Applications

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge stands as an advanced piece of equipment designed for the effective separation of solids from liquids within a mixture. This is a seamless, continuous operation that harnesses the power of centrifugal force to meticulously separate the two components. As the mixture enters the centrifuge, the remarkable spinning action generates centrifugal force, ensuring that solids are efficiently separated from liquids.

For those seeking the ultimate solution in separating solid/liquid mixes with elevated solids content, decanter centrifuges are unparalleled. Employing solid-shell scroll mechanisms, these centrifuges also known as decanters, offer continuous, hassle-free operation, distinguishing them from traditional chamber filter presses. The robust centrifugal forces adeptly separate finely distributed solid particles from suspensions.

Decanters find their value across numerous global industries, precisely tailored for diverse applications. From effective sludge dewatering and precise classification to the intricate sorting of solids, these centrifuges excel in versatility.

To ensure peak performance, solid bowl decanter centrifuges require bespoke design adaptations tailored to specific separation processes.

• A decanter centrifuge is ingeniously crafted to separate solids from liquids within a mixture, utilizing a continuous process driven by centrifugal force to achieve this separation.
• As the mixture is introduced into the centrifuge, the spinning action generates a powerful centrifugal force that effectively segregates solids from liquids.
• Once separated, the distinct solids and liquids are channeled out of the centrifuge through dedicated outlets, ensuring a seamless process.
• Decanter centrifuges are indispensable across a multitude of industries, such as chemical, pharmaceutical, food processing, and environmental engineering.
• They shine in applications where traditional methods, like sedimentation or filtration, fall short, particularly in separating fine or dense solids.
• These centrifuges are also quintessential for dewatering sludge and efficiently separating emulsions.
• Praised for their exceptional efficiency, minimal maintenance requirements, and ability to manage substantial volumes of material, decanter centrifuges are an industry favorite.

• The core operating principle of a decanter centrifuge is based on buoyancy-driven separation. In nature, denser components naturally descend in a mixture, while less dense ones rise. In a decanter centrifuge, this natural settling is accelerated dramatically, with centrifugal forces generating between 1000 to 4000 G's. This enhancement reduces settling times from hours to mere seconds, offering rapid and controllable results.

  A decanter functions as a rotating sedimentation tank, where gravity causes heavier solid particles to settle at the bottom, forming a sediment layer. Analogous to a wine decanter, this system separates solid and liquid phases via centrifugal acceleration. Due to their higher density, solid particles are propelled outward in the centrifuge's rotating bowl, forming sediment along the inner wall. This method is vastly more efficient than gravitational separation, applying centrifugal forces around 3000 g instead of a mere 1 g.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the remarkable capabilities of the 3-phase decanter centrifuge, experience the seamless separation of three distinct phases in a single, efficient operation. Imagine the precision with which oil and water, naturally immiscible due to their unique densities, are expertly isolated from a solid phase. In this sophisticated process, water elegantly settles between the oil and solid layers, creating a fluid symphony ready for extraction. Just as in 2-phase separation, solids are meticulously conveyed via the scroll to designated discharge points, ensuring a flawless and continuous operation.

  The applications of three-phase separation are as diverse as they are vital. From the culinary art of producing exquisite edible oils like olive oil to the innovative processing of oil sludge and the green revolution of biodiesel creation, these centrifuges are pivotal across industries. Trust in this technology to elevate your production capabilities and ensure the highest quality outputs in every endeavor.

A decanter centrifuge is a masterclass in engineering, composed of several critical components that harmoniously work to achieve precise separation of solids from liquids. These include:

1. The heart of the centrifuge, the bowl, is a finely crafted cylindrical container spinning around a horizontal axis. Within its robust frame, the mixture is introduced through a feed pipe, and with impeccable precision, the separated solids and liquids find their way through designated outlets, ensuring consistency and efficiency.
2. An ingenious helical screw, the scroll is ingeniously mounted inside the bowl, driven by a powerful motor. It moves with a meticulously controlled, slightly slower pace than the bowl, gently guiding the solids to the outer wall where the centrifugal force effortlessly completes the separation, leaving nothing to chance.
3. Strategically located on the outer wall of the bowl, this outlet is where the journey of separated solids culminates, ensuring a smooth discharge and continuous operation.
4. Ingeniously positioned at the bottom of the bowl, this outlet serves as the egress for the meticulously separated liquids, promising consistent results with each cycle.
5. Comprising the motor and auxiliary components, the drive system is the silent powerhouse driving both the bowl and scroll in perfect harmony, achieving seamless operation every time.
6. A sophisticated blend of sensors and components, the control system vigilantly oversees and fine-tunes the centrifuge's operation, ensuring every detail is managed for peak performance.
7. Sturdy and reliable, the frame and support structure are the backbone of the centrifuge, providing unwavering support to the bowl and its crucial components.
8. The essential conduit through which the mixture enters the centrifuge, the feed pipe ensures a steady, controlled flow into the heart of the process.
9. Vital for maintaining a consistent rate, the feed pump guarantees that the mixture enters the centrifuge smoothly and without interruption, setting the stage for optimal separation.
10. A diligent arrangement of sensors and components, the feed control system meticulously monitors and regulates the mixture's flow, ensuring synchronized and efficient centrifuge operation.

1. The remarkable decanter process commences as the slurry makes its way through an intake pipe and onto a conveyor, setting the stage for transformative separation.
2. With precision engineering, the conveyor guides the slurry through an internal feed compartment, deftly channeling it through a carefully designed nozzle into the rotating bowl.
3. Once inside, the bowl spins at astounding speeds, generating formidable centrifugal forces that orchestrate the swift and efficient separation of components.
4. In mere seconds, high-speed rotation performs its magic, flawlessly distinguishing solid materials from liquids, ensuring unparalleled purity and efficiency.
5. The conveyor, a marvel of motion, elevates the solid material upwards, where it gracefully exits through a precision nozzle, completing its role in the separation symphony.
6. With solid material expertly removed, the purified liquid emerges from a dedicated output, demonstrating the decanter centrifuge's unmatched prowess in liquid purification, ideally suited for waste water treatment arenas. Yet, the versatility of these centrifuges extends across an array of industries, proving indispensable in many professional environments. Easy to install without the need for foundational structures, their efficiency saves both time and resources, making them a cornerstone for many industrial applications.

7. The decanter centrifuge process is renowned for its effectiveness in solid-liquid separation, owing to its distinctive characteristics, which include:

8. : Decanter centrifuges are designed for uninterrupted operation, facilitating a ceaseless flow of materials through the system. Such capability makes them ideal for handling high-volume industrial applications with enhanced efficiency.
9. Decanter centrifuges excel in achieving superior separation of solids and liquids, even when dealing with fine or dense materials that challenge other separation methods. Their high efficiency makes them a preferred choice for intricate separation needs.
10. The versatility of decanter centrifuges lies in their adjustable separation parameters. By tuning the speed and angle of the bowl and scroll, operators can tailor the separation process to suit a diverse array of materials, optimizing performance.
11. With their design focused on minimal upkeep, decanter centrifuges present a cost-efficient solution for various industrial applications, reducing downtime and maintenance expenses.
12. Capable of processing a broad spectrum of materials, decanter centrifuges adeptly handle liquids of varying densities, suspensions, and emulsions, making them a versatile tool in any separation arsenal.
13. In comparison to traditional methods like filtration and sedimentation, decanter centrifuges are markedly more energy-efficient, operating with minimal energy consumption and offering sustainable separation solutions.
14. Engineered for space-saving integration, decanter centrifuges boast a compact design, seamlessly fitting into existing process systems without demanding extensive spatial accommodations.

The feed introduces the separation medium into the infeed chamber of the scroll, where it's accelerated. Throughput directly impacts the residence time, influencing separation efficacy.

Within the decanter bowl, the medium achieves peak speed, compelling solids to deposit along the bowl's inner surface. The bowl's cylindrical or conical geometry enhances this process.

Industrial decanter centrifuges utilize a gear mechanism to create a speed differential between the bowl and the scroll, which regulates the solids discharge and influences separation efficiency.

Pond Depth / Weir Discs

In decanter centrifuges, clarified liquid exits via apertures in the bowl cover at the cylindrical end. Weir discs, precisely adjustable, control the bowl's pond depth and filling volume, fine-tuning separation results.

Decanter centrifuges find extensive application across diverse industries, thanks to their robust separation capabilities:

1. In the chemical sector, decanter centrifuges adeptly separate and purify various products and by-products, including acids, alkalis, and solvents. They are instrumental in dewatering and refining polymers and resins.
2. The pharmaceutical industry leverages decanter centrifuges to efficiently separate drugs, excipients, and intermediates. These machines are vital in the purification and dewatering of pharmaceutical products like proteins and enzymes.
3. Decanter centrifuges are an essential tool for the food industry, providing superb separation capabilities for food products and by-products like milk, juice, and fruit puree. These machines are also invaluable in the purification and dewatering process of various food items, including cheese and yogurt, ensuring optimal quality and consistency.
4. Decanter centrifuges are crucial in environmental engineering, specifically designed to efficiently treat and dewater sludge along with an array of other waste materials in wastewater treatment facilities. Their application extends to vital roles in separating oil and water during oil spill cleanup operations, ensuring a cleaner and more sustainable environment.
5. The oil and gas industry benefits immensely from decanter centrifuges, as they proficiently separate oil, water, and solids during drilling and production processes. These machines are also instrumental in purifying and dewatering crude oil and a variety of other petroleum products, enhancing efficiency and product quality.
6. Within the mining and mineral processing sectors, decanter centrifuges excel at separating valuable minerals and solids from liquids during ore processing and beneficiation operations, driving productivity and resource recovery.
7. In power generation, decanter centrifuges are pivotal for dewatering coal and other fuel sources, optimizing the efficiency and sustainability of energy production operations.
8. Decanter centrifuges play a significant role in the pulp and paper industry by efficiently dewatering pulp and paper sludge, thereby enhancing the operational efficiency of paper mills.
9. Beyond the aforementioned industries, decanter centrifuges find use in automotive, aviation, and aerospace sectors, where they are indispensable for the separation and purification of diverse materials, showcasing their adaptability and wide-ranging utility.

• Aesthetic and olfactory serenity is offered by decanter centrifuges, as they maintain a clean appearance with minimal odour disturbances.
• These devices are incredibly user-friendly, boasting easy installation and rapid start-up and shutdown capabilities. Their compact design demands less operational space compared to competing alternatives.
• The exceptional adaptability of the decanter centrifuge is evidenced by its adjustable bowl section and cone angle, catering to a multitude of applications. Additionally, the system can be ingeniously pre-programmed with diverse design curves to accurately predict sludge types, a versatility unmatched by alternatives like belt filter presses.
• These machines offer superior throughput capacity, outperforming smaller counterparts, minimizing the number of units required for operations.
• This reduction in necessary units translates to streamlined operations and enhanced efficiency.
• With few significant variables and reliable feedback data, the device is straightforward to optimize and operate, easing the management burden.
• Decanter centrifuges are incredibly cost-effective, given their lower labour requirements, as they demand minimal maintenance and operator involvement compared to other processes.
• Compared to processes like the belt filter, the decanter centrifuge offers unparalleled process flexibility and exceptional performance, solidifying its superiority.

• While highly efficient, the decanter centrifuge struggles with separating biological materials, such as cells and viruses, when density differences are slight. For such specialized tasks, the tubular-bowl centrifuge stands as a competitive alternative.
• These machines can produce considerable noise and vibrations, which may require additional noise-reduction measures.
• The high G-forces exerted by decanter centrifuges lead to significant energy consumption, necessitating considerations for power management.
• Decanter centrifuges involve substantial equipment costs. To mitigate wear and reduce maintenance needs, hard surfacing and abrasion-resistant materials are essential for the scroll's longevity.

A centrifuge harnesses centrifugal force to segregate solids from liquids or separate mixture components based on densities. A decanter centrifuge, a specific centrifuge type, excels at continuously separating solids from liquids, offering unmatched efficiency for ongoing processes.

Discover the Distinctive Features: General Centrifuge Vs. Decanter Centrifuge:

1. Decanter centrifuges boast the remarkable ability for seamless, continuous processing, efficiently handling a constant flow of materials. In contrast, traditional batch centrifuges handle materials in separate, individual batches.

1. Decanter centrifuges are equipped with an ingenious scroll—a helical screw expertly mounted inside the bowl that rotates at a marginally slower speed than the bowl itself. This innovative mechanism propels solids toward the bowl's outer wall, where centrifugal force masterfully separates them from liquids. Other centrifuges might lack such a scroll or feature differing conveyance systems.
2. The strategic design of decanter centrifuges includes a solids discharge port on the bowl's outer wall, enabling the efficient discharge of separated solids. In contrast, other centrifuge types may employ alternative solids discharge methods.
3. : Decanter centrifuges are adeptly crafted to excel in separating solids from liquids, whereas other centrifuge types may serve broader applications, such as density-based separation of mixture components or liquid purification.

Overall, decanter centrifuges represent a specialized centrifuge category, perfectly engineered for continuous solid-liquid separation. Various other centrifuge designs serve distinct applications and feature unique characteristics.

A decanter centrifuge is a high-efficiency machine designed to separate solids from liquids within a mixture through a continuous, centrifugal force-driven process. These versatile centrifuges find applications across numerous sectors, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mineral processing, power generation, and pulp and paper.
Decanter Centrifuge Applications: Broad and Specific:
In the chemical sector, they're used for separating chemicals like acids, alkalis, and solvents.
In pharmaceuticals, they expertly separate drugs and excipients.
In the food industry, they are used for separating food products like milk and juice.
In environmental engineering, they efficiently treat and dewater sludge in wastewater plants.
In oil and gas, decanter centrifuges separate oil, water, and solids during drilling and production.
In mining, they separate minerals and other solids from water in ore processing.
In power generation, they're used for dewatering coal and other fuels.
In the pulp and paper industry, they dewater pulp and paper sludge in mills.

Yes, indeed! A decanter is a specialized type of centrifuge. Centrifuges harness centrifugal force to adeptly separate solids from liquids or divide mixture components based on density differences. Decanter centrifuges, in particular, excel in continuous solid-liquid separation.
Characterized by continuous operation, a scroll (a helical screw rotating slightly slower than the bowl) that directs solids to the bowl's outer wall, and a strategically placed solids discharge port, decanter centrifuges are indispensable across a multitude of industries, from chemicals to pharmaceuticals, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper.

The term 'decanter' evokes the image of an elegant vessel with a broad base and slender neck, traditionally used to store and serve exquisite wines. In the realm of decanter centrifuges, this term draws its inspiration from the shape of the centrifuge's bowl, reminiscent of a classic wine decanter. This cylindrical marvel boasts a wide base and a svelte neck, and operates with unparalleled precision as it spins horizontally, enhancing industrial processes with its unique design.
The intriguing use of the word 'decanter' in the context of centrifuges stems from a historical connection to the separation of liquids with varying densities, much like the process of clarifying wine. Decanter centrifuges are ingeniously crafted to mirror the silhouette of a wine decanter, facilitating the seamless separation of clear liquid from sediment, reflecting the lees from the wine—a testament to its efficiency and effectiveness in industrial applications.