Product Description
Automatic Middle Speed vagina Suppository Filling Sealing Counting Production Line
This unit can automatically complete all the processes of suppository shell making, pouring, cooling and forming, sealing, batch numbering, tearing line, bottom edge cutting, top edge trimming, counting and cutting. It has the functions of automatic elimination without filling when deflated bubbles, automatic correction of color code, and filling volume detection. This unit is controlled by PLC program and operated by industrial man-machine interface. It is currently the suppository equipment with the highest degree of automation in China.
Introduction of automatic suppository filling and sealing unit
The fully automatic suppository filling and sealing unit is a new product developed by our company by digesting and absorbing advanced foreign technology and combining the actual production of suppositories at home and abroad. The unit is mainly composed of four parts:
1. High-speed belt making machine;
2. Filling machine;
3. High-speed chiller;
4. High-speed sealing machine.
Technicial parameter
output
|
8000-12000granules/hr
|
single dosage
|
0.5-5ml
|
dosage allowed
|
<±2%
|
Suppository application form
|
Bullet-head form, duck-mouth form and other special forms
|
used to the host
|
Synthesis of glycerin fatty acids, glycerin gelatin, polyethylene glycol etc.
|
store the capacity of the liquid barrel
|
50L
|
working atmospheric pressure
|
0.6Mpa
|
consumption gas/minute
|
1.5m3
|
used water quantity
|
50kg /hr(cycle using)
|
the voltage of the power
|
The three phase AC 380V
|
total power
|
7.5KW
|
external dimension
|
3200mm×1530mm×1600mm
|
total weight
|
2000kg
|
Packing material
|
PVC, PVC/PE film, thickness 0.15mm
|
Working Principle:
1, Thermoforming:
The PVC/PE film into the forming area after preheating mold -- > forming mold blowing mold -- >blow film forming.
triangle knife cutting process and dotted line.
2, Filling:
2 filling heads, forming suppository for one-time embedded type filling, filling accuracy + / - 2%, material barrel has electric heating insulation system, with stirring motor at the top to make the drug in a uniform state, material barrel pump into the drugs by the high precision of filling head, filling a residual drugs through the other end of the cycle to the raw material filling barrel again next time.
3, Cooling:
Drugs into the cooling racks after the whole filled, external cooling box is equipped with water chiller, cooling air through the cooling box of four condenser suppository of cooling rack to cool.
sealing and part code:
4. Sealing and Cutting:
After cooling of the solid suppository into the sealing area: preheating mold -- -- > the sealing mould -- - > code mold. And then to shear a set of finished product for 5 and 6 grain (be) according to customer's requirements.
Detailed Image
Operation Principle
This project uses PVC and PVC/PE roll packaging materials, which are formed by positive pressure blow molding to produce the bullet-shaped or torpedo-shaped shell tape with the upper opening required for the suppository, which enters the pouring part intermittently. The suppository mixture is made by mixing medicinal powder with a special matrix. After being fully stirred and homogenized, it is automatically poured into the suppository shell belt with high precision through the plug-in filling head, and sent to the cooling and shaping box by the conveying device, where it acts on the cold air. Bottom, rapid cooling and shaping, complete the liquid→solid conversion, and finally, the sealing mechanism automatically seals the upper mouth, prints the batch number and production date, cuts the tear line, cuts the bottom edge, aligns the upper edge, counts and cuts, and finally enters the finished product packaging.
Samples
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd. belongs to SHENZHOU international Group. We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.
Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service .We sincerely hope YOU are our next customers!
Exported country:
At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries
Packing & Delivery
ONE-YEAR warranty period for whole machine except of tubes and human factors etc, 18 months from the date when you received machine or 12 months when installation finished;
Consultant services for whole machine life, 24 hours technical support by email;
Call us by 86-18941925296 during working time;
UPS-friendly English Soft-ware, user manual and send expericed technicians for installaton&debugging