Efficient SS304 Lab Centrifuge for High-Quality Starch Separation

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is a specialized type of centrifuge expertly designed to effectively separate solid particles from liquid elements in a mixture. This continuous and seamless process employs remarkable centrifugal force to meticulously isolate the two components. As the mixture enters the centrifuge, solids gracefully disentangle from the liquids, driven by the captivating spin-induced forces within the machinery.

When it comes to expertly handling mixtures brimming with high solid content, decanter centrifuges stand unparalleled. These robust solid-shell scroll centrifuges, also known as decanters, showcase a continuous operation unlike chamber filter presses. They harness formidable centrifugal power to seamlessly separate finely distributed solid particles from suspensions, achieving exceptional results.

Decanter centrifuges find their indispensable role across a multitude of global industries. Their design is meticulously tailored to match specific applications, from efficient sludge dewatering to precise classification and sorting of solids.

For optimal performance and results, solid bowl decanter centrifuges are expertly customized, catering to the unique requirements of various separation processes.

• A decanter centrifuge is a sophisticated apparatus crafted to adeptly separate solids from liquids in a mixture through continuous centrifugal force application.
• Upon feeding the mixture into the centrifuge, the solids are distinctively separated from the liquids, propelled by the dynamic and potent centrifugal forces generated through rapid spinning.
• The segregated solids and liquids elegantly exit the centrifuge through designated, separate outlets, ensuring seamless discharge.
• Decanter centrifuges are integral to a diverse array of industries including chemical, pharmaceutical, food processing, and environmental engineering.
• They excel in separating solids that are either too fine or too dense for traditional methods such as sedimentation or filtration, offering an unmatched solution.
• Furthermore, decanter centrifuges are instrumental in efficiently dewatering sludge and separating emulsions with precision.
• Renowned for their extraordinary efficiency, minimal maintenance demands, and capability to process vast material volumes, they are a cornerstone in modern industry.

• The ingenious decanter centrifuge operates on the principle of separation through buoyancy, significantly enhanced by centrifugal acceleration. In the dynamic environment of a decanter centrifuge, denser components naturally settle at the bottom, while lighter ones remain afloat. With continuous spinning, the velocity of this separation accelerates dramatically, achieving g-forces between 1000 and 4000 G's. This results in a remarkably expedited settling period, transforming hours-long processes into mere seconds, thus delivering swift and manageable separation outcomes.

  A decanter can be envisioned as a sedimentation tank ingeniously wrapped around a rotating axis. In this setup, solid particles, denser and heavier than the liquid, naturally gravitate downward due to gravity and form a sediment at the tank's base. The powerful centrifugal force within the centrifuge propels these dense particles outward, efficiently forming a sediment along the inner wall of the centrifuge bowl. This method amplifies the separation efficiency, applying centrifugal forces around 3000 g, vastly surpassing the effectiveness of traditional gravitational fields.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Immerse yourself in the world of advanced centrifugal separation with our state-of-the-art 3-phase decanter centrifuge! This marvel of engineering allows for the seamless segregation of three distinct phases in a single, efficient operation. Imagine effortlessly separating immiscible liquids such as oil and water, each having unique densities, from a solid phase. Witness the strategic placement of water between the oil and solid layers, enabling the liquids to be effortlessly extracted post-separation. Mirroring the 2-phase separation process, the solids are smoothly conveyed by the scroll to the discharge outlets.

  Explore the versatility of three-phase separation, a cornerstone in numerous industries. Whether it's in the production of pristine edible oils like olive oil, the meticulous processing of oil sludge, or the innovation in creating eco-friendly biodiesel, our centrifuge technology is a pivotal player.

Delve into the intricate components of a decanter centrifuge, each playing an essential role in the efficient separation of solids from liquids. These integral parts include:

1. At the heart of the centrifuge lies the bowl, a cylindrical vessel spinning on a horizontal axis. Here, the mixture eagerly awaits its transformation, fed through a precision-engineered feed pipe, with solids and liquids elegantly exiting through dedicated outlets.
2. Picture the scroll as a masterful helical screw inside the bowl, driven with precision by a motor. Spinning at a deliberate pace slower than the bowl, it skillfully guides the solids to the bowl's outer wall, ensuring they part ways with the liquids through centrifugal force.
3. Strategically located, the solids discharge port on the bowl's outer wall efficiently channels out the separated solids with precision.
4. Nestled at the bowl's base, the liquids discharge port is the gateway for the separated liquids to exit seamlessly and efficiently.
5. The drive system, comprising a robust motor and precision components, orchestrates the synchronized dance of the bowl and scroll with exceptional reliability.
6. Our sophisticated control system, featuring state-of-the-art sensors and components, meticulously monitors and manages the centrifuge's operations for peak performance.
7. The sturdy frame and support structure serve as the backbone of the centrifuge, ensuring stability and support for the bowl and all integral components.
8. The feed pipe acts as a conduit, deftly guiding the mixture into the centrifuge's dynamic bowl for processing.
9. Ensuring a steady flow, the feed pump consistently channels the mixture into the feed pipe, maintaining an optimal rate of introduction.
10. Precision is key with the feed control system, featuring advanced sensors and components to supervise and regulate the mixture's flow into the centrifuge.

1. Experience the transformative journey as slurry is introduced into the centrifuge through an intake pipe, embarking on its path along a conveyor.
2. The conveyor, with its internal feed compartment, skillfully guides the slurry through a nozzle into the eagerly awaiting bowl.
3. The bowl, a whirlwind of high-speed rotation, generates powerful centrifugal forces to drive the separation process.
4. In mere moments, the high-speed rotation deftly divides solid material from liquid, showcasing the centrifuge's unparalleled efficiency.
5. Ascending on the conveyor, the solid material makes its exit through a precise nozzle, completing its swift journey.
6. With solids removed, the purified liquid exits through a separate outlet, demonstrating the centrifuge's remarkable purification capabilities, ideal for applications such as waste water treatment facilities. Across various industries, these centrifuges prove indispensable, combining ease of installation without the need for foundational structures, with time and material-saving efficiency, making them a critical asset across numerous sectors.

7. The decanter centrifuge process boasts several distinct characteristics that make it an exceptionally effective method for the separation of solids from liquids. These characteristics embody:

8. : Decanter centrifuges operate on a continuous basis, enabling an uninterrupted flow of materials for processing. This capability renders them ideal for high-volume applications, ensuring efficiency and productivity.
9. With superior separation capabilities, decanter centrifuges achieve remarkable efficiency in solid-liquid separation, proving to be an outstanding solution for handling fine or dense solids that challenge other separation methods.
10. The precision of decanter centrifuges shines through their adjustable parameters, such as bowl speed and scroll angle, which can be fine-tuned to maximize separation efficiency for a variety of materials.
11. Decanter centrifuges stand out with their low maintenance demands, offering a cost-effective and hassle-free choice for numerous applications, resulting in significant savings and reduced downtime.
12. The versatility of decanter centrifuges is unmatched, as they expertly handle the separation of diverse materials, including liquids with varying densities, suspensions, and emulsions, making them indispensable in various industries.
13. Known for their energy-saving qualities, decanter centrifuges offer more efficient separation than traditional methods like filtration and sedimentation, reducing operational energy consumption.
14. Decanter centrifuges feature a space-saving compact design that allows seamless integration into existing systems, optimizing space utilization and streamlining processes.

The separation medium is introduced into the center of the scroll's infeed chamber, where it experiences acceleration via the feed. The throughput directly impacts the residence time, affecting efficiency.

Within the decanter bowl, the separating medium achieves peak velocity, prompting solids to settle along the inner circle of the bowl, which is characterized by its cylindrical or conical shape.

A sophisticated gear mechanism generates a speed differential between the decanter bowl and the scroll, dictating the volume of solids in the outfeed, an essential factor in achieving optimal separation.

Pond depth / Weir discs

In a decanter centrifuge, the clarified liquid is directed to the cylindrical end of the bowl, exiting through meticulous perforations in the bowl cover. Here, adjustable weir discs/plates enable precise control over the pond depth and bowl's filling volume.

Decanter centrifuges find extensive applications across a myriad of industries, including:

1. In the chemical industry, decanter centrifuges are pivotal for separating chemical products and by-products like acids, alkalis, and solvents. They also excel in purifying and dewatering chemical substances, such as polymers and resins.
2. The pharmaceutical industry relies on decanter centrifuges for separating pharmaceutical products and by-products, including drugs, excipients, and intermediates, and they are crucial for purifying and dewatering pharmaceutical materials like proteins and enzymes.
3. In food processing, decanter centrifuges are indispensable for separating food products and by-products such as milk, juice, and fruit puree. They also play a vital role in purifying and dewatering food items like cheese and yogurt, enhancing quality and shelf life.
4. Decanter centrifuges are marvels of technology, deftly handling the treatment and dewatering of sludge and assorted waste materials, playing a vital role in wastewater treatment plants. Their versatility extends to the separation of oil and water, proving indispensable in oil spill cleanup operations.
5. Within this sector, decanter centrifuges expertly separate oil, water, and solids during drilling and production, while also purifying and dewatering crude oil and other petroleum treasures.
6. Here, decanter centrifuges are employed to extract minerals and solids from water and other liquids, optimizing ore processing and beneficiation operations.
7. In these operations, decanter centrifuges are pivotal in dewatering coal and other fuels, ensuring efficient energy production.
8. Within paper mills, decanter centrifuges efficiently dewater pulp and paper sludge, streamlining production processes.
9. Decanter centrifuges are versatile, serving various sectors like automotive and aerospace, where they separate and purify diverse materials with precision.

• Decanter centrifuges offer a streamlined design with minimal odor issues, enhancing workplace environments.
• Installation is a breeze, with rapid startup and shutdown capabilities. They demand minimal operational space, outshining competitors in efficiency.
• The adaptability of decanter centrifuges is unmatched; with adjustable bowl sections and cone angles, they cater to diverse applications. Pre-programmed design curves predict sludge types, unlike fixed belt types in other methods. This versatility supports various tasks like thickening and dewatering seamlessly.
• These machines boast impressive throughput capacities, outperforming smaller counterparts.
• Their efficiency reduces the number of units required, translating into cost savings.
• With minimal variables and reliable feedback, optimizing and operating these devices is straightforward, ensuring peak performance.
• Labor costs are significantly reduced, thanks to minimal maintenance needs and low operator demand.
• Compared to alternatives like belt filter processes, decanter centrifuges offer superior flexibility and performance.

• Biological material separation, particularly with minor density changes, is not feasible with decanter centrifuges. For these, the tubular-bowl centrifuge is better suited.
• Noise and vibration are notable challenges, requiring attention in certain settings.
• High G-forces translate into significant energy consumption, impacting operational costs.
• Substantial equipment expenses, along with the need for hard surfacing and abrasion protection materials for the scroll, are critical for maintenance reduction.

A centrifuge leverages centrifugal force to separate solids from liquids or disparate components based on densities. Meanwhile, a decanter centrifuge is tailored for continuous solids-liquid separation.

Unveiling the Key Differences Between General and Decanter Centrifuges:

1. Decanter centrifuges excel in processing continuous material flows, unlike batch centrifuges, which handle material in distinct batches. This distinction enhances operational throughput and efficiency.

1. Discover the precision of decanter centrifuges featuring an innovative scroll—a helical screw ingeniously positioned within the bowl. This scroll rotates at a slightly reduced speed compared to the bowl, masterfully directing solids towards the bowl's outer wall. Here, the centrifugal force gracefully separates solids from liquids. Unlike other centrifuge types, which may lack a scroll or utilize alternative conveyor systems, this design enhances separation efficiency.
2. Our decanter centrifuges boast a strategically placed solids discharge port on the bowl's outer wall, perfectly engineered to expel the separated solids seamlessly. In contrast, other centrifuge models might employ different solids discharge methods, showcasing the unique functionality of our design.
3. : Decanter centrifuges excel at separating solids from liquids, offering unmatched precision in continuous processes. While other centrifuges may be used to separate mixture components by density or purify liquids, our decanter centrifuges are meticulously crafted to specialize in liquid-solid separation, providing optimal results across diverse industries.

Overall, decanter centrifuges stand out as a specialized breed of centrifuge, expertly designed for continuous liquid-solid separation. With unique design features tailored to specific separation needs, decanter centrifuges offer unparalleled performance, while other models may serve varied purposes with different configurations.

A decanter centrifuge revolutionizes separation technology by efficiently separating solids from liquids within a mixture. This continuous process harnesses the power of centrifugal force to achieve superior component separation. Decanter centrifuges find applications in a multitude of industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.
Some specific examples of what a decanter centrifuge may be used for include:
Flawlessly separating chemicals, such as acids, alkalis, and solvents, elevating operations in the chemical industry.
Efficiently separating pharmaceutical products, such as drugs and excipients, amplifying productivity in the pharmaceutical industry.
Expertly separating food products, such as milk and juice, optimizing processes in the food processing industry.
Dewatering and treating sludge in wastewater treatment plants, enhancing environmental engineering operations.
Effectively separating oil, water, and solids during drilling and production in the oil and gas industry.
Proficiently separating minerals and other solids from liquids in ore processing within the mining and mineral processing industry.
Dewatering coal and other fuels, streamlining operations in power generation.
Efficiently dewatering pulp and paper sludge, advancing processes in paper mills within the pulp and paper industry.

Absolutely, a decanter is indeed a type of centrifuge. This innovative machine employs centrifugal force to separate solids from liquids or differentiate mixture components by density. As a specialized centrifuge, the decanter centrifuge is meticulously crafted for continuous liquid-solid separation, ensuring optimal process efficiency.
Decanter centrifuges are defined by their continuous operation, the inclusion of a scroll—a helical screw, rotating marginally slower than the bowl, channeling solids towards the outer bowl wall—and a strategically located solids discharge port. These centrifuges serve a vast array of industries, from chemical and pharmaceutical to food processing, environmental engineering, oil and gas, mining, power generation, and beyond.

The term 'decanter' traditionally refers to a vessel with a wide base and narrow neck, often used for wine. In the realm of decanter centrifuges, 'decanter' denotes the bowl's unique shape, reminiscent of a wine decanter. The centrifuge's cylindrical bowl features a broad base and slender neck, spinning on a horizontal axis to achieve efficient separation.
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