Disc Centrifugal Separator for Beer Filtration and Clarification

• Customization: Available
• After-sales Service: Permanent Technical Support
• Warranty: 1 Year Warranty for Equipment Spare Parts
• Model NO.: DHZ
• Type: Centrifuge
• Object: Beer Filtration and Clarification
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Certification: GMP/CE/ISO
• Bearing: S-K-F, NSK as Optional
• Electronic Component: ABB or Siemens
• Transport Package: Wooden Case
• Specification: Based on model
• Trademark: SHENZHOU
• Origin: China
• Production Capacity: 500sets/Year
• Package Size: 1200.00cm * 800.00cm * 1400.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

3 phase disc  separator is a high-speed, stable, sealed, efficient, and automatic slag discharge 3 phase separation equipment. It is widely used for liquid, liquid, solid 3-phase separation or liquid-liquid separation. The 2-phase solid-liquid separation disc separator has only one liquid discharge port and one slag discharge port, while the 3-phase disc separator has two liquid discharge ports and one slag discharge port, which can separate two liquids with different specific gravity at the same time. It can also discharge solid phase materials. Compared with the 3 phase decanter centrifuge, the 3 phase disc separator has larger rotation speed and G force. The 3 phase decanter centrifuge usually has a separation factor of about 3000G, while the 3 phase disc stack separator G force is up to 12000G. Therefore, the 3 phase disc separator can more thoroughly separate liquids with different specific gravity and the liquid phase discharged is more clarified. However, compared to 3 phase decanter centrifuges, 3 phase disc separator is more used to separate materials containing fine particles, with less solids content. So before entering the 3 phase disc separator, the material can separated by the decanter centrifuge for pre-stage separation to reduce the solids content and remove big particles.

Working principle:

The separated material enters into the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole, where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.

3 phase disc centrifuge separator parameter:

Model	Treatment Capacity per hour	Presure (MPa)	Ourlint Pressure (MPa)	Motor Power (Kw)	Weight (Kg)	Out-Line Dimension (mm)
DSZ 204	1000- 1500	0.05	0.1-0.2	4	520	810 *850* 1350
DSZ 360	2000- 5000	0.05	0.1-0.35	7.5	1200	1530 *1150* 1500
DSZ 470	5000- 10000	0.05	0.1-0.4	15	1600	1800 *1200* 1750
DSZ 550	10000- 20000	0.05	0.1-0.4	22	2300	1950 *1550* 1960
DSZ 616	25000- 35000	0.1	0.3	37	3000	2185 *1728* 2082

 

More details of the3 phase disc centrifuge separator:

 

The bowl is the heart of the disc separator. The process effect is obtained by the rotating drum with high speed. It is mainly composed of the bowl body, the bowl cover, the locking ring, the disc holder, and a group of discs, etc. Each part on the bowl is the key to the separator. The key parts are machined by CNC machine and followed strict quality control system control. After assembling these parts precisely, the whole dynamic balance test is carried out precisely. The bowl is made of imported high-strength, corrosion-resistant stainless steel material, and integral forged by high-pressure, four non-destructive testing, CNC machining, in order to ensure that the separator operates safely and reliably under long time, high load and high speed.

Disc Processing Technical The disc is the key part of the separator. The processing quality determines the separation effect of the machine directly. We absorb the processing technology of the world's leading company discs and independently develop the special processing equipment for the disc. All the processes are formed by uniform mold and processed by surface polishing and flatting. The whole process achieves the international advanced level.

3 phase disc separator Features:

 

All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part. The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding, which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.

 

The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is with stable output pressure, large adjustment range and easy operation.

3 phase disc separator application:

 

Animal and vegetable oil separation:Vegetable oils mainly include: rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, rice bran oil, sesame oil, and safflower oil. Animal oils mainly include: fish oil, and fat purification of various animals.

 

Beverage industry: dairy purification, separation of milk and cream, fruit juice (orange juice, apple juice, etc.), vegetable juice, tea drinks, coffee, beer and other industries.

 

Pharmaceutical industry: separation of extracts (such as penicillin, vitamins, E. coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermentation broth, and separation of blood.

 

Plant extraction and separation: pigments, peppers, tea leaves, loquat leaves, honeysuckle, ginkgo biloba, salvia, amygdalin, traditional Chinese medicine extraction, etc.

 

Chemical industry separation: lubricant additives, viscose, PVC, cellulose and derivatives, ink and dye, phosphoric acid, herbicide, latex (synthesis), boiler ash, catalyst, etc.

 

Fuel and marine oil industry: separation of methyl ester, glycerin, catalyst, soap removal, methanol, water washing methyl ester, extraction of fatty acids, glycerin desalination in the field of bio oil. Recovery and clarification of marine oil, and removal of moisture and mechanical impurities in fuel oil (light diesel, heavy diesel, fuel oil) and lubricating oil of marine diesel engine equipment.

 

Environmental protection industry: food waste treatment, water treatment industry.

Product competitive advantage:
1, High rotating speed
2, Operating stability
3, Completely sealed up of the inlet and outlet system
4, Lower noise
5, The professional designed centripetal pump system has many advantages such as stability outlet pressure, large regulating sphere, easily operating and so on.
6, This special design separator has the full automatic control box which used for safety protection and equips and also been equipped with advanced automatic vibration tester which can view vibrating value at any time. We can make separating and discharging to the best affection from regulating separation parameter directly at the screen.

 

FAQ
Q1: Where can I get product & price information?
A1: Send us inquiry or email directly, then we will contact you.
Q2: How can I make sure your machinery is suitable for me? 
A2: Please tell all the separation information you know, such as your raw liquid,
two-phase or three-phase separation, solid content in liquid, solid size, the purpose, etc. After analyzing your information, we will to choose a suitable model for you, and send the details and videos to you.
Q3: What should I do if I want to see the separation effect?
A3: If you can come to our factory with the raw liquid, we will provide test service. Or you deliver the raw liquid to us, and we will do a test, and supply you the testing videos.
Q4: How to enjoy the OEM services?
A4: As the manufacturer of the machine, we will try our best to satisfy you if you have any specific requirement, such as the cover device, drum size, motor voltage, etc.