Reliable SS304 Starch Centrifuge for Effective Chemical Filtration

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge, a cornerstone of innovative separation technology, exemplifies engineering excellence as it effectively distinguishes solids from liquids in complex mixtures. This marvel of mechanical engineering harnesses continuous centrifugal force, enabling seamless separation of components. As mixtures enter the centrifuge, the relentless spinning action efficiently segregates solids from liquids, driven by the intense centrifugal force generated.

For scenarios involving solid/liquid mixes with substantial solids content, decanter centrifuges stand unrivaled. These robust solid-shell scroll centrifuges or decanters, deliver continuous operation excellence. In contrast to chamber filter presses, they consistently run, separating finely distributed solid particles from suspensions with formidable centrifugal forces.

Decanters have become indispensable across diverse global industries, meticulously tailored for specific applications. From sludge dewatering to precise classification, these centrifuges demonstrate unparalleled versatility, adapting seamlessly to requirements such as wet classification and solid sorting.

To achieve peak performance, solid bowl decanter centrifuges are custom-engineered, aligning with precise separation processes for optimal results.

• A decanter centrifuge represents the pinnacle of separation technology, adeptly isolating solids from liquids within mixtures. It operates on a continuous basis, leveraging centrifugal force to achieve distinct component separation.
• Upon feeding the mixture into this advanced centrifuge, the powerful spinning action ensures precise segregation, with solids efficiently extracted from liquids through the centrifugal force exerted.
• Following separation, the centrifuge expertly discharges solids and liquids through distinct outlets, ensuring streamlined processing.
• These remarkable decanter centrifuges find extensive application across a multitude of industries, including chemical, pharmaceutical, food processing, and environmental engineering.
• They are exceptionally ideal for isolating fine or dense solids, surpassing traditional methods like sedimentation or filtration in effectiveness.
• Furthermore, decanter centrifuges excel in sludge dewatering and emulsion separation tasks.
• Renowned for their efficiency, minimal maintenance needs, and ability to manage significant material volumes, they remain a preferred choice.

• Rooted in separation by buoyancy, a decanter centrifuge capitalizes on density differences. Denser components naturally settle at the base, while lighter ones float. Continuous spinning amplifies settling speed, generating g-forces between 1000 and 4000 times gravity, drastically reducing traditional settling times from hours to mere seconds, delivering rapid and efficient separation results.

  Think of a decanter as a sedimentation tank elegantly spun around an axis. Here, heavier solid particles descend, forming a sediment layer at the bottom. In the centrifuge, centrifugal acceleration separates solid and liquid phases more effectively. Solid particles, denser and heavier, migrate outward to the bowl's inner wall, forming sediment. This process is significantly faster and more efficient, exploiting centrifugal forces around 3000 g, compared to mere gravitational force.
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harness the power of a state-of-the-art 3-phase decanter centrifuge, enabling the simultaneous separation of three distinct phases in a single streamlined operation. Imagine effortlessly dividing oil and water, two entities that refuse to mix due to their contrasting densities, from a solid phase. In this masterful separation process, water elegantly positions itself between the oil and the solids, allowing for seamless extraction of the liquids post-separation. As with adept 2-phase separation, the solids are expertly directed through the scroll to the discharge outlets.

  Embrace the versatility of three-phase separation applications, a cornerstone in producing high-quality edible oils, such as the cherished olive oil, refining oil sludge with precision, and the innovative creation of biodiesel, among a multitude of other possibilities.

A decanter centrifuge is a marvel of engineering, composed of several pivotal components working in harmony to efficiently separate solids from liquids. Key components include:

1. The bowl serves as the heart of the centrifuge. This dynamic cylindrical container spins on a horizontal axis, deftly receiving the mixture via a feed pipe. With precision, it discharges the separated solids and liquids through distinct outlets.
2. The scroll, a helical screw of remarkable design, resides within the bowl. Driven by an adept motor, it rotates at a slightly reduced speed compared to the bowl. This strategic rotation gently guides the solids to the bowl's outer wall, where centrifugal force gracefully separates them from the liquids.
3. Positioned on the bowl's outer wall, this outlet is dedicated to efficiently expelling the separated solids.
4. Strategically located at the bowl's base, this outlet ensures the smooth release of the separated liquids.
5. Comprising the motor and essential components, this system adeptly powers both the bowl and the scroll for optimal performance.
6. Featuring sophisticated sensors and vital components, this system meticulously monitors and regulates the centrifuge's operation.
7. With robust structural elements, this framework provides unwavering support for the bowl and other critical centrifuge components.
8. Designed for efficiency, this pipe ensures the precise delivery of the mixture into the centrifuge's bowl.
9. Engineered for consistency, this pump delivers the mixture into the feed pipe at a regulated, constant rate.
10. Equipped with advanced sensors and components, this system expertly manages and monitors the mixture's flow into the centrifuge.

1. The innovative process commences as the slurry is gracefully introduced into the centrifuge through an intake pipe, making its way onto a conveyor.
2. Within an internal feed compartment, the conveyor deftly channels the slurry through a nozzle, directing it into the bowl.
3. The bowl dazzles with its high-speed rotation, generating potent centrifugal forces.
4. Within mere seconds, the rapid rotation proficiently segregates the solid materials from the liquid.
5. With finesse, the conveyor transports the solid material upwards, releasing it through a designated nozzle.
6. Once the solid material is skillfully removed, the purified liquid is liberated from a separate outlet. This purification prowess renders decanter centrifuges invaluable for waste management within water treatment facilities. Beyond this, a multitude of industries benefit from these centrifuges' indispensable role. Like their decanter counterparts, these centrifuges promise straightforward installation, requiring no foundational construction. Their exceptional efficiency is a boon, conserving time and resources, thus becoming a vital asset across various blue-collar industries.

7. The decanter centrifuge process is renowned for its efficiency in separating solids from liquids due to its distinctive features, which include:

8. Decanter centrifuges are designed for seamless, uninterrupted operation, enabling a continuous material flow. This makes them the ideal choice for applications requiring high throughput.
9. With remarkable precision, decanter centrifuges excel in separating even the finest or densest solids, ensuring superior separation efficiency unmatched by other methods.
10. Customize your separation process with decanter centrifuges by adjusting parameters like bowl speed and scroll angle, tailoring the system for optimal efficiency with various materials.
11. Enjoy the benefits of low upkeep with decanter centrifuges, offering a cost-effective solution for numerous applications by minimizing maintenance needs.
12. Decanter centrifuges are adaptable machines capable of processing a vast array of materials, including liquids with varying densities, suspensions, and emulsions.
13. Experience significant energy savings with decanter centrifuges, which are more energy-efficient than traditional filtration and sedimentation methods, consuming less power.
14. Decanter centrifuges boast a compact design, facilitating seamless integration into existing systems without requiring extensive modifications.

Materials are introduced into the infeed chamber's center, where they are accelerated for processing. Throughput directly affects the residence time within the system.

Within the decanter bowl, the medium accelerates to peak speed, prompting solids to settle along the bowl's inner surface, characterized by its distinct cylindrical or conical form.

A sophisticated gear mechanism creates a speed differential between the bowl and scroll, determining the quantity of solids in the outfeed with precision.

Pond depth / Weir discs:

The clarified liquid exits through perforations at the bowl's cylindrical end, with adjustable weir discs controlling pond depth and filling volume precisely and efficiently.

Decanter centrifuges are integral to various industries and applications, prominently including:

1. In the chemical industry, decanter centrifuges effectively separate products and by-products like acids, alkalis, and solvents, while also purifying and dewatering polymers and resins.
2. Decanter centrifuges play a crucial role in the pharmaceutical industry, separating drugs, excipients, and intermediates, alongside purifying and dewatering proteins and enzymes.
3. Decanter centrifuges are an integral part of the food industry, masterfully handling the separation of food products and by-products like milk, juice, and fruit puree. They also excel in purifying and dewatering food items such as cheese and yogurt, ensuring a seamless process with quality results.
4. In the realm of environmental engineering, decanter centrifuges are pivotal for treating and dewatering sludge and other waste materials in wastewater treatment plants. These machines are also indispensable in oil spill cleanup operations, adeptly separating oil and water to mitigate environmental impact.
5. Decanter centrifuges are essential tools in the oil and gas industry, expertly separating oil, water, and solids during drilling and production. Their versatility shines as they purify and dewater crude oil and other petroleum products, enhancing operational efficiency.
6. Within the mining and mineral processing sphere, decanter centrifuges effectively separate minerals and other solids from water and liquids during ore processing and beneficiation, contributing to a streamlined and efficient workflow.
7. In the power generation industry, decanter centrifuges play a crucial role in dewatering coal and other fuels, optimizing energy production processes and supporting sustainable operations.
8. Decanter centrifuges are vital in the pulp and paper industry for dewatering pulp and paper sludge within paper mills, promoting efficient resource usage and waste management.
9. Decanter centrifuges are also versatile players in other sectors, including automotive, aviation, and aerospace, where they adeptly separate and purify a wide range of materials, showcasing their adaptability and reliability.

• Decanter centrifuges boast a sleek design, offering a tidy appearance with minimal or no odour issues, enhancing work environments with their clean and efficient operation.
• This machinery not only eases installation but also ensures rapid startup and shutdown, occupying minimal space compared to other methods, making it a compact and efficient solution.
• The adaptability of decanter centrifuges is unparalleled; adjustable bowl portions and cone angles cater to varied applications. Pre-programmable design curves predict sludge types, unlike belt filter presses which lack such flexibility, enabling activities like thickening and dewatering with precision.
• The machine's throughput capacity surpasses that of smaller counterparts,
• thereby reducing the number of units needed, enhancing operational efficiency and cost-effectiveness.
• The simple optimization and operation of the decanter centrifuge, thanks to its minimal significant variables and reliable feedback data, streamline processes effectively.
• Decanter centrifuges offer reduced labour costs due to their minimal maintenance requirements and limited need for operator attention, standing out from other processes.
• Decanter centrifuges provide superior flexibility and performance compared to methods like the belt filter process, ensuring enhanced processing capabilities.

• Despite their strengths, decanter centrifuges struggle with separating biological materials like cells and viruses with minor density differences. Tubular-bowl centrifuges offer a competitive edge in handling such challenging separations.
• The machinery can be notably noisy and vibrational, which may necessitate additional measures to minimize disruption in operational settings.
• High G-forces of the device result in considerable energy consumption, a factor to consider during operational planning and budgeting.
• Substantial equipment costs accompany decanter centrifuges. Hard surfacing and abrasion protection for the scroll are essential to prevent wear and reduce maintenance frequency.

A centrifuge is a machine leveraging centrifugal force to separate solids from liquids or components based on density. A decanter centrifuge, however, is designed specifically for continuous solid-liquid separation.

There are several distinct differences between a general centrifuge and a decanter centrifuge:

1. Experience the seamless functionality of our decanter centrifuges, masterfully crafted for uninterrupted operation. Designed to manage a continuous influx of materials, they outperform traditional batch centrifuges that handle materials in segments.

1. Our decanter centrifuges boast an innovative scroll-a helical screw designed to rotate at a carefully calibrated speed, slightly slower than the bowl. This scroll efficiently propels solids toward the bowl's outer wall, enabling a precise separation from liquids through centrifugal force. Unlike other centrifuge types, which may lack a scroll or utilize an alternative conveyor system, our design ensures optimal separation.
2. Our decanter centrifuges feature strategically positioned solids discharge ports on the bowl's outer wall, guaranteeing efficient and swift disposal of separated solids. In contrast, other centrifuge designs might employ different methods for solids discharge.
3. : Decanter centrifuges are expertly engineered to excel in the separation of solids from liquids. This specialization makes them distinct from other centrifuge types, which can serve an array of applications, including density-based separation of mixture components or liquid purification.

In essence, decanter centrifuges are a specialized centrifuge variant, meticulously crafted for continuous solid-liquid separation processes. While other centrifuges come with unique design features suited for varied uses, decanter centrifuges remain unmatched in their specific application.

The decanter centrifuge is a highly versatile machine, adept at separating solids from liquids within mixtures via continuous centrifugal force. Its extensive utility spans across various industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper, making it an indispensable asset.
Here are some illustrative applications of a decanter centrifuge:
In the chemical industry, it meticulously separates chemicals like acids, alkalis, and solvents.
In the pharmaceutical realm, it efficiently segregates drugs and excipients.
Within food processing, it adeptly divides food products such as milk and juice.
In wastewater treatment plants, it excels in treating and dewatering sludge for environmental engineering.
In oil and gas operations, it separates oil, water, and solids during drilling and production.
In mining and mineral processing, it extracts minerals and solids from liquids in ore processing and beneficiation.
It plays a crucial role in dewatering coal and other fuels within the power generation sector.
In the pulp and paper industry, it is employed to dewater pulp and paper sludge in paper mills.

Indeed, a decanter is recognized as a type of centrifuge. Centrifuges leverage centrifugal force to achieve separation of solids from liquids or differentiate components based on density. A decanter centrifuge is uniquely tailored to provide continuous, efficient liquid-solid separation.
Featuring continuous operation, a distinctive scroll, and a strategically located solids discharge port, decanter centrifuges are versatile powerhouses in industries spanning chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.

The term "decanter" traditionally brings to mind a sophisticated container with a broad base and slender neck, ideal for presenting and enjoying fine wine. In the realm of centrifuge technology, a "decanter" similarly describes the distinctive shape of the centrifuge's bowl. This cylindrical vessel features a wide base that tapers elegantly into a narrow neck and rotates with precision along a horizontal axis. This design is pivotal in optimizing the centrifuge's performance.
The association of "decanter" with centrifuges is likely rooted in their shared purpose: effective separation. Decanter centrifuges excel in distinguishing liquids of varying densities, much like the process of separating wine from its sediment. This parallel reveals the centrifuge's bowl as reminiscent of a wine decanter, expertly isolating the pure liquid from sedimentary residue, ensuring clarity and quality in the final product.