3 Phase Stainless Steel 304 Disc Oil Separator Centrifuge for Oil and Soap Separation

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Type: Centrifuge
• Object: Biodiesel
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Distillation Equipment Type: Steam Distillation Equipment
• Condition: New
• Name: Biodiesel Separator
• Material: Stainless Steel
• Certification: ISO CE
• Discharge: Automatic
• Treatment Capacity (L/H): 4000-7000
• Application: Biodiesel Centrifuge
• Transport Package: Wooden Case
• Specification: 1000mm*920mm*1300mm
• Trademark: Shenzhou
• Origin: China

Product Description

Product Description

3 Phase Stainless Steel 304 Disc Oil Separator centrifuge For Oil And Soap Separation

Disc separator, called dish centrifuge as well, is a kind of advanced automatic machine with high efficiency and large output, and can be applied for liquid separation in pharmaceutical, food, chemical, biological products, beverage products and other industries. With new automatic control, this advanced disc separator is superior to other separator, to achieve ideal separation effect by producing different centrifugal force onto materials in different proportion, which make it more suitable for suspension with low solid content ,and mutually insoluble liquid with a smaller specific gravity.
In addition, Disc separator is also be used for regenerating lubricating oils and purifying fuel used on ships or on-land electric stations. It can quickly separate water and impurity from the oil to ensure the regular operation of machines.In the centrifugal force field, different materials will be settled down at different velocity according to their respective attribute, thus separating impurities. The mixture in the high speed rotor drum will form a cirque. From the outside to the inside, the materials lay according to their different density. For the centrifugal force is more than gravity, centrifugal separation work when gravity separation does not.
According to different separation methods, the whole series of disc separators can be divided into three-phase disc separator (DHY) for liquid-liquid -solid separation and two-phase separator (for liquid-solid separation) disc separator (DHC). and according to different methods in slag discharge, the auto slog discharging disc separator can be divided into manual automatic slag discharge disc separator and the PLC system fully controlled automatic slag discharge disc separator. Disc separator according to the internal slagging different ways, the disc separator can be divided into piston-type slag discharge disc separator and nozzle-type slag separator, In general, the mode of slag discharge can be selected according to the characteristics of the material!

About SHENZHOU:

Shenzhou Separator has been at the forefront in the field of disc stack centrifugal separation technology for more than 50 years - which is why disc stack centrifuges from Shenzhou Separator perform this crucial separation function exceptionally well.
Today, Shenzhou Separator is the leader in mechanical separating technology in China. Shenzhou developments are used in a wide range of areas - in the beverage and dairy industries, in recovering and processing oils and fats, as well as in chemicals, pharmaceuticals, biotechnology and starch technology. Other applications include marine engineering, energy, oil fields and industry.
 

Centrifuge machine Standard design

The machine consists of a frame that has a horizontal drive shaft with clutch and brake, worm gear , lubricating oil bath and vertical bowl spindle in the lower part.

The bowl is mounted on top of the spindle in the lower part. The bowl is mounted on top of the spindle , inside the space formed by the upper parts of the frame , the ring solid cover, the collecting cover, and frame hood . The feed and liquid discharge system , including the paring disc pump for the heavy phase, also rests on this structure. All parts in contact with the process liquid are made of stainless steel. The bowl is of the solid-ejecting disc type with hydraulic operating system. The electric motor is of the variable frequency drive type or of controlled-torque type.

Basic equipment

Concentrator or purifier parts, inlet and outlet devices, revolution counter, set of erosion-protective parts ,illuminated sight glass box for light phase outlet , vibration switch , vibration-isolating base plate , flange motor, set of tool and standard set of spare.

Optional extras

Started equipment, frequency converter, discharge control panel, standard set of fittings, set of CIP valves and fittings and serviceability package for online viewing of separator status

Centrifuge machine Main Parameter:
 

Model	Bowl Speed(rpm)	Capacity(Per Hour)	Running Load(Watts)	Dimensions, Overall (mm)
				Width	Front-to-Back	Height
250	8500	500-800	4.0	850	850	1200
270	7300	1000	4.0	950	950	1200
300	7150	1500	5.5	1025	1300	1300
360	7056	2000-3000	7.5	1500	1100	1500
400	7038	3000	7.5	1500	1100	1550
500	6600	5000-8000	15.5	1772	1500	1855
550	6200	8000-15000	18.5	1970	1560	1970
730	4900	50000-80000	55.0	2580	1980	2340

 

Application :

Dairy separator: skim milk or clarify milk (out of solid impurities). Small separation machine is hand-driven, artificial
discharge, suitable for pastoral herdsmen's home use ; large separators for industrial production, electric drive, automatic or artifical discharge.
Mineral oil separator: for fuel oil, diesel oil, lubricating oil and transformers oil etc similar emulsion,remove mechanical
impurities and water.
Vegetable oil separator: for vegetable oil refining.
Animal oil separator: for refining animal fat in meat processing, or for fish oil concentration and separation processing.
Yeast separator: for concentrated yeast, nozzle discharge.
Starch separator: for removing protein in the starch and concentrating starch, nozzle discharge.
Lanolin separator:in wool industry for extracting lanolin,nozzle discharge.
Pharmaceutical disc separator: for the extraction of antibiotics, vitamins in the pharmaceutical industry;also for separating
liquid-solid three-phase mixture in the pharmaceutical and chemical industry.
Beer separator: for beer, malt juice and other beverages clarification.
Latex separator: for concentrating rubber latex and out of impurities.
Paint separator: for separating impurities in the coating, to improve the quality of the coating.

Material data

Bowl body , hood and locking ring S.S304

Solids cover and frame hood S.S

Frame bottom parts green cast iron , cald with

In and outlet parts S.S

Gasket and o-ring Nitrile rubber

Operating principles

Separation takes place inside a rotating bowl. The feed is introduced to the rotating centrifuge bowl from the top via a stationary inlet pipe (1),and is accelerated in the distributor(2),which was specially designed to ensure smooth acceleration of the feed liquid(4). Leaving the distributor, the feed enters the disc stack(3). The separation into liquid-liquid-solid takes place between the discs, with the oil phase moving through the disc stack to the centre. When it reaches the centre, it is discharged through hole (5) and ejected into the collecting frame. The water and heavy solid separated from the oil move to the periphery, and the water flows via channels in the top disc(6) to the paring chamber, where it is pumped out of the rotor by means of a built-in paring disc(7).During purification, hot water is fed into the inlet of the bowl before the process liquid is introduced. The water forms a seal around the outer edge of the top disc. The solid collect in the periphery where they are discharged intermittently via the centrifuge cyclone. The solid are discharged by means of a hydraulic system, which forces the sliding bowl bottom(8)to drop down at preset suitable intervals, thus opening the solid ports at the bowl periphery


Disc separator types:

More details picture:

How it works

the disc centrifuge separates solids and one or two liquid phases from each other in one single continuous process, using extremely high centrifugal forces. When the denser solids are subjected to such forces, they are forced outwards against the rotating bowl wall, while the less dense liquid phases form concentric inner layers. The area where these two different liquid phases meet is called the interface position. This can be easily varied in order to ensure that the separation takes place with maximum efficiency. Inserting special plates (the "disc stack") provides additional surface settling area, which contributes to speeding up the separation process dramatically. It is the particular configuration, shape and design of these plates that make it possible for a disc stack centrifuge to undertake the continuous separation of a wide range of different solids from either one or two liquids. The concentrated solids phase formed by the particles can be removed continuously, intermittently or manually, depending on centrifuge type and the amount of solids involved in the specific application.

Others products:

 Packaging & Shipping
Our service

The technical and after-sale services are listed as follows:

1. Provide free technical training, guidance and information of accessories.

2. Our technical staff could instruct our customers on the installation of connector and accessories , and deal with technical and quality issues.

3. Our products with 1 years' warranty and life maintenance.

4. Our company will provide technical services by phone, fax, e-mail, etc., please refer to the contact details.

5. Our company will implement the contract strictly; deliver the products to location specified by our customers for free in accordance with the mode of transportation.

 
Contact person: Cathy
Once receive the calling of complaints, we will respond to it within 12 hours at working time and provide solution within 48 hours. If necessary, our company will send technical staff there and provide on-site solution.