Cost-Effective SS316 L Lab Centrifuge for Efficient Separation Needs

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is an essential component in the landscape of modern separation technologies, designed to proficiently segregate solids from liquids within a mixture. Engaged in a seamless and continuous process, the decanter centrifuge channels the mixture into its core, where the robust spinning action harnesses centrifugal force to effectively isolate solids from liquids, ensuring precise and swift separation.

Ideal for managing high solids content within solid/liquid mixtures, decanter centrifuges represent the pinnacle of separation technology. These robust solid-shell scroll centrifuges also known as decanters, unlike the traditional chamber filter presses, offer uninterrupted operation. The finely distributed solid particles are expertly extracted from the suspension via intense centrifugal forces, ensuring a continuous and efficient separation process.

With versatility at its core, decanter centrifuges serve an array of industries globally. Each centrifuge is meticulously tailored to the specific demands of the application, ranging from effective sludge dewatering to precise classification and the efficient sorting of solids in diverse industrial processes.

To achieve unparalleled performance, solid bowl decanter centrifuges are innovatively engineered to align with the unique requirements of specific separation tasks, ensuring optimized results.

• A decanter centrifuge is a highly efficient centrifugal device utilized to separate solids from liquids within mixtures. Through a continuous operational process, it employs centrifugal force to distinguish between the two components with precision.
• The mixture is introduced into the centrifuge, where the formidable spinning action generates a centrifugal force that segregates solids from liquids efficiently.
• Subsequently, the distinctly separated solids and liquids are expertly discharged through designated outlets, ensuring a streamlined process.
• Decanter centrifuges are indispensable across a vast spectrum of industries such as chemical, pharmaceutical, food processing, and environmental engineering, where they deliver unparalleled separation efficiency.
• Particularly advantageous for the separation of fine or dense solids, these centrifuges outperform traditional methods like sedimentation and filtration, ensuring precise separation results.
• Decanter centrifuges also excel in sludge dewatering and emulsion separation, providing a cutting-edge solution for complex separation challenges.
• Renowned for their exceptional efficiency, minimal maintenance demands, and ability to process substantial material volumes, these centrifuges stand as a reliable cornerstone in separation technology.

• Decanter centrifuges operate on a sophisticated buoyancy-based separation principle. As density dictates, heavier components naturally gravitate downwards while lighter ones remain afloat. By enhancing this natural separation process through continuous spinning, decanter centrifuges achieve phenomenal g-forces between 1000 and 4000 G's, drastically curtailing the time required for separation from hours to mere seconds, yielding faster, more consistent results.

  The decanter functions as an ingeniously designed sedimentation tank, rotated around an axis. Here, denser solid particles migrate to the tank's base to form a sediment. The centrifugal acceleration efficiently divides solid and liquid phases, as heavier solids move outwards in the rotating bowl, forming a sediment along the inner wall. This process, powered by centrifugal forces of approximately 3000 g, surpasses gravitational separation and ensures rapid and effective separation.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the power of a 3-phase decanter centrifuge, you can achieve the remarkable efficiency of separating three distinct stages in just one seamless operation. Imagine the ability to separate oil and water—two elements that naturally resist blending due to their varied densities—from a solid phase. The magic happens as water elegantly settles between the oil layer and solid layer, poised in the middle. This ingenious process allows the separated liquids to be effortlessly extracted from the decanter. Just like in 2-phase separation, the solids are gracefully conveyed via the scroll to the discharge outlets, ensuring a streamlined and effective operation.

  Three-phase separation is pivotal in various industries, with typical applications including the production of exquisite edible oils, such as the revered olive oil, the meticulous processing of oil sludge, and the innovative creation of biodiesel. These processes highlight the versatility and indispensability of three-phase separation for diverse applications.

A decanter centrifuge is a marvel of engineering, comprised of several crucial components that seamlessly collaborate to achieve the efficient separation of solids from liquids. Key components include:

1. This core component is the heart of the centrifuge—a cylindrical vessel that spins along a horizontal axis. Through a specialized feed pipe, the mixture destined for separation is introduced into the bowl. Once separated, the solids and liquids are gracefully discharged through dedicated outlets, ensuring a smooth and efficient process.
2. An engineering marvel, the scroll is a helical screw strategically placed within the bowl. Powered by a motor, it rotates at a slightly reduced speed relative to the bowl itself. The scroll masterfully guides the solids towards the bowl's periphery, where they are expertly separated from the liquids using the power of centrifugal force.
3. Situated on the bowl's outer wall, this outlet serves as the dedicated passage for discharging the separated solids, ensuring a seamless and efficient operation.
4. Found at the base of the bowl, this outlet is the designated channel for the discharge of separated liquids, facilitating a smooth and uninterrupted process.
5. The powerhouse behind the centrifuge, this system includes the motor and various components that drive both the bowl and the scroll, ensuring precision and effectiveness in operation.
6. Comprising advanced sensors and cutting-edge components, this system meticulously monitors and controls the centrifuge's operation, ensuring optimal performance and reliability.
7. This robust frame, along with other structural components, provides unwavering support to the bowl and other essential parts of the centrifuge, ensuring stability and durability.
8. Acting as the gateway, this pipe delivers the mixture into the bowl of the centrifuge, setting the stage for efficient separation.
9. A vital component, this pump ensures a constant and regulated flow of the mixture into the feed pipe, maintaining consistency and reliability in the process.
10. Equipped with state-of-the-art sensors and components, this system meticulously monitors and regulates the flow of the mixture into the centrifuge, optimizing the entire process.

1. The process begins with the introduction of slurry into the centrifuge through an intake pipe, where it is expertly guided onto a conveyor.
2. The internal feed compartment takes charge, seamlessly moving the slurry through a nozzle into the bowl, setting the stage for efficient separation.
3. The bowl, spinning at astonishing speeds, generates powerful centrifugal forces that drive the separation process.
4. In merely seconds, the high-speed rotation masterfully separates solid material from liquid, demonstrating the centrifuge's astonishing efficiency.
5. The conveyor skillfully transports the solid material upwards, where it is discharged through a dedicated nozzle, ensuring a seamless operation.
6. With solid material expertly removed, the purified liquid is released through a separate outlet. This purification prowess makes decanter centrifuges ideal for waste water treatment facilities. Yet, their significance extends across various industries where they play a crucial role. Much like other decanter equipment, these centrifuges are a breeze to install, requiring no foundational structure. Their impressive efficiency conserves both time and resources, proving indispensable in many labor-intensive industries.

7. The decanter centrifuge process boasts several distinctive characteristics that make it an exceptional method for separating solids from liquids with unmatched efficiency. These include:

8. : Decanter centrifuges are designed for seamless continuous operation, permitting a constant flow of material to be expertly processed. This makes them ideally suited for high-volume applications, ensuring uninterrupted productivity.
9. Renowned for their ability to achieve high separation efficiency, decanter centrifuges excel at distinguishing and isolating solids and liquids with precision. This makes them particularly adept at handling fine or dense solids that pose challenges to other separation methods.
10. The cutting-edge design of decanter centrifuges allows for adjustable separation parameters, including the speed and angle of the bowl and scroll. This flexibility ensures optimal separation across varying material types, enhancing the process's adaptability.
11. With their robust construction and design, decanter centrifuges demand minimal maintenance, presenting a cost-effective solution for a myriad of applications while ensuring longevity and reliability.
12. These versatile machines are proficient in separating a diverse array of materials, ranging from liquids of varying densities to complex suspensions and emulsions, showcasing their adaptability across industries.
13. Compared to traditional methods like filtration and sedimentation, decanter centrifuges stand out with superior energy efficiency, operating with significantly reduced energy consumption while maintaining optimal performance.
14. The streamlined and compact design of decanter centrifuges allows for easy integration into existing process systems, optimizing space usage and simplifying installation.

The separation medium, introduced into the center of the infeed chamber of the scroll, is accelerated via the feed. The residence time within the centrifuge is directly influenced by the throughput rate.

Within the decanter bowl, the separating medium achieves peak speed, driving solids to settle along the inner circle of the bowl, which is defined by its cylindrical or conical configuration.

An industrial-grade gear mechanism creates a differential speed between the decanter bowl and the scroll, crucially regulating the quantity of solids in the outfeed.

Pond Depth / Weir Discs

In a decanter centrifuge, the clarified liquid advances to the cylindrical end of the bowl, exiting through bowl cover perforations. These apertures feature precisely adjustable weir discs, allowing for meticulous control of the bowl's pond depth and filling volume.

Decanter centrifuges find extensive use across a multitude of industries and applications, such as:

1. In the chemical industry, decanter centrifuges separate chemical products and by-products, including acids, alkalis, and solvents. They also play a vital role in purifying and dewatering chemical products like polymers and resins.
2. Within the pharmaceutical sector, decanter centrifuges are integral to separating pharmaceutical products and by-products, encompassing drugs, excipients, and intermediates. They further facilitate the purification and dewatering of pharmaceutical substances such as proteins and enzymes.
3. Decanter centrifuges are ingeniously engineered to efficiently segregate food products and by-products, from creamy milk and refreshing juice to luscious fruit puree. They play a pivotal role in purifying and dewatering delectable food items such as cheese and yogurt.
4. Decanter centrifuges are expertly utilized to treat and dewater sludge and other waste materials in wastewater treatment plants. They are also instrumental in the critical separation of oil and water, especially during oil spill cleanup operations.
5. Decanter centrifuges are employed to adeptly separate oil, water, and solids during drilling and production operations. They are also crucial in purifying and dewatering crude oil and diverse petroleum products.
6. Decanter centrifuges serve the vital function of separating minerals and other solids from water and liquids within ore processing and beneficiation operations.
7. Decanter centrifuges are integral in dewatering coal and various fuels during power generation operations.
8. Decanter centrifuges are employed to efficiently dewater pulp and paper sludge in paper mills.
9. Decanter centrifuges extend their versatile applications to industries like automotive, aviation, and aerospace, where they are used to separate and purify a myriad of materials.

• Decanter centrifuges provide a streamlined appearance while minimizing or eliminating odour issues, offering a tidy and pleasant operation environment.
• This remarkable device is not only uncomplicated to install, but also ensures a rapid startup and shutdown process, requiring minimal operational space compared to other competitive technologies.
• The decanter centrifuge boasts commendable adaptability, featuring an adjustable bowl portion and cone angle to cater to diverse applications. Furthermore, it can be pre-configured with various design curves for anticipating sludge types, unlike belt filter presses which lack this adaptability. This versatility empowers the machine to execute multiple tasks, from thickening to dewatering adeptly.
• The machine's throughput capacity surpasses that of smaller equipment, streamlining operations and efficiency.
• This efficiency translates to a reduced number of units required, optimizing resource use.
• Its simplicity in optimisation and operation is achieved via a limited array of significant variables and dependable feedback data.
• Compared to alternative processes, the decanter centrifuge entails lower labour costs due to its minimal maintenance needs and reduced operator attention.
• Offering superior flexibility and performance, the decanter centrifuge outshines competing methods such as the belt filter process.

• The decanter centrifuge has limitations in separating biological materials with very minor density changes, such as cells and viruses; a task where the tubular-bowl centrifuge excels.
• Furthermore, the machine can produce substantial noise and vibrations during operation.
• High G-forces result in significant energy consumption, a factor to consider for overall cost efficiency.
• While the centrifuge decanter offers incredible utility, it comes with substantial equipment costs. Ensuring longevity necessitates hard surfacing and abrasion protection materials for the scroll to mitigate wear and maintenance needs.

A centrifuge harnesses centrifugal force to separate solids from liquids or to parse mixture components by their densities. Meanwhile, a decanter centrifuge is specially designed for the continuous separation of solids from liquids.

Key distinctions between a general centrifuge and a decanter centrifuge include:

1. Decanter centrifuges embody the epitome of efficiency through their continuous operation design, expertly handling a never-ending flow of material. Unlike batch centrifuges, which handle materials intermittently, decanter centrifuges provide seamless, uninterrupted processing.

1. A marvel of engineering, decanter centrifuges boast a scroll, an intricately designed helical screw that rotates slightly slower than the bowl, guiding solids elegantly towards the bowl's outer wall. This ingenious mechanism ensures precise separation of solids from liquids using centrifugal force. Other centrifuge variants may lack this feature or employ alternative conveyance systems.
2. Decanter centrifuges are equipped with a strategically placed solids discharge port on the bowl's outer wall, facilitating the efficient removal of separated solids. In contrast, other centrifuge types may utilize varying methods to manage solids discharge.
3. : Primarily designed for superior solid-liquid separation, decanter centrifuges are essential in applications where separating components based on density or purifying liquids is critical, setting them apart from other centrifuge types with broader application scopes.

In essence, decanter centrifuges are specialized centrifuge systems crafted for continuous solid-liquid separation processes. Other centrifuge types might feature different designs and cater to diverse application needs.

A decanter centrifuge is an advanced machine dedicated to the efficient separation of solids from liquids within mixtures. Through a continuous process, it harnesses the power of centrifugal force to achieve this separation, making it a versatile tool across numerous industries, including chemical processing, pharmaceuticals, food production, environmental management, oil and gas, mining, power generation, and pulp and paper manufacturing.
Some specific examples of what a decanter centrifuge may be used for include:
Efficiently segregating chemicals, such as acids, alkalis, and solvents, in the chemical industry
Refining pharmaceutical products, like drugs and excipients, within the pharmaceutical industry
Extracting food products, such as milk and juice, in the thriving food processing industry
Tackling sludge treatment and dewatering in wastewater treatment plants within the environmental engineering sector
Facilitating the separation of oil, water, and solids in critical drilling and production operations in the oil and gas industry
Streamlining the separation of minerals and solids from liquids in ore processing and beneficiation in the mining and mineral processing industry
Optimizing the dewatering process for coal and other fuels in power generation operations
Aiding in the dewatering of pulp and paper sludge in paper mills within the pulp and paper industry

Indeed, a decanter is a specialized form of centrifuge. While a centrifuge is a high-speed machine that separates solids from liquids or different components based on density differences, a decanter centrifuge is specifically engineered for the continuous separation of solids from liquids, offering unique functionalities and advantages.
Distinguished by their continuous operation, decanter centrifuges feature a scroll—a helical screw conveying solids to the bowl's outer wall—and a solids discharge port, optimizing their performance across diverse industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper.

The term 'decanter' traditionally describes a vessel with a wide base and narrow neck, perfect for storing and serving fine wine. In the realm of centrifuges, however, it takes on a more sophisticated meaning. A decanter centrifuge features a bowl shaped like this classic container, with its cylindrical design and horizontal spinning axis, embodying the same elegance and efficiency. This engineering marvel combines the traditional form with modern functionality for optimal performance in industrial applications.
The intriguing use of the word 'decanter' in centrifuge technology likely stems from its primary function: effectively separating liquids of varying densities, much like how a wine decanter separates wine from sediment. Here, the centrifuge's bowl mirrors the shape of a traditional wine decanter, skillfully aiding in the division of clear liquids from sediments. This innovative design not only pays homage to the time-honored wine-serving vessel but also enhances the centrifuge's capability to deliver unparalleled clarity and purity in liquid separation processes.