| Customization: | Available |
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| Process: | Milk Separation |
| Power Source: | Electric |
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Description:
The disc stack separator is also called disc separator. It is a device that rapidly separates solid and liquid through high-speed centrifugal force. The alias is also called disc centrifuge or conical plate centrifuge, which belongs to a type of vertical centrifuge. The disc separator is driven by a motor and rotates at high speed. In the bowl of the disc separator, there is a set of disc-shaped parts nested with each other-commonly known as discs. There is a small gap among the discs, which are used for centrifugal sedimentation of materials. The suspension (or emulsion) to be processed enters the bowl of the disc separator through the feed pipe. When the suspension (or emulsion) flows through the gap between the discs, the solid particles (or droplets) settle on the disc under the action of the centrifuge to form a sediment (or liquid layer). The sludge slides along the surface of the disc to separate from the disc and accumulates in the inner bowl where the diameter is large, and the separated liquid is discharged from the bowl through the liquid outlet. For the 3-phase disc separator, there are two centripetal pumps inside, which can discharge the two immiscible liquid phases having difference densities. The role of the discs in the disc separator is to shorten the settling distance of solid particles (or droplets) and expand the effective settling area of the bowl so as to greatly improve the production capacity of the disc separator. The solids accumulated in the bowl can be discharged through the automatic slag discharge mechanism without stopping the machine. By using the disc separator, solid-liquid-liquid 3-phase separation or solid-liquid separation is realized.
3 PHASE DISC STACK SEPARATOR WORKING PRINCIPLE
The separated material enters into the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole, where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.
1.The material of drum body, drum cover and valve is high strength stainless steel, the Moc of other parts are all high
quality stainless steel, the disc stack and separator shell employ SS304.
2. Drive structure support use SKF bearing, by employing optimal design to reduce the height of the drum's center of
gravity. It can effectively lower the vibrational level of the whole separator, improve the reliability of the equipment and
increase the stability of the separator.
3. In the dismounting and maintenance, the parts of drum can be hoisted integrally, thus make the dismounting of main
lock ring more convenient, saving both time and labor, easy to install the drum.
4. The separator has a less vibration and more stability through price dynamic balance of the drum.
5. The separator adopts separation factor technology. It can separate product that is hard to separate, meanwhile, the
machine has light volume and use the small volume to get big capacity and high separation efficiency.
6. The separator adopts advance belt drive, improving the reliability and maintainability of the separator, and decreasing
cost of spare parts.
Technical Parameter
|
No. |
Model |
Clarify capacity (l/h) |
Degrease capacity (l/h) |
Drum diameter(mm) |
Drum speed |
Motor Power (KW) |
Discharge way |
Separator factor |
Weight (kg) |
Size (mm*mm*mm) |
|
1 |
RPDR230 |
1200 |
600-800 |
230 |
6930 |
2.2 |
Manual |
6170 |
255 |
850X625X985 |
|
2 |
RPDH270 |
1800 |
800-1000 |
270 |
7200 |
4 |
Automatic |
6950 |
550 |
865X645X1100 |
|
3 |
RPDH315 |
3000 |
1500 |
315 |
6500 |
5.5 |
Automatic |
7000 |
650 |
900X600X1150 |
|
4 |
RPDH385 |
5000 |
2000 |
385 |
6500 |
7.5 |
Automatic |
7500 |
750 |
1100X1050X1250 |
|
5 |
RPDH430 |
6000 |
3000 |
430 |
6900 |
11 |
Automatic |
10000 |
900 |
1200X950X1400 |
|
6 |
RPDH470 |
10000 |
5000 |
470 |
6000 |
18.5 |
automatic |
9500 |
1100 |
1250X1000X1550 |
1. How can we visit your factory?
If you come from abroad, air to Shanghai airport, then take bullet train, about 1 hour from Shanghai to Nanjing South Station; if you come from our domestic city, air or train directly to Nanjing, we will pick you up both in the airport and railway station.
2. Can we visit your end user or contact them?
Yes, users are in domestic and abroad, we can provide you the name list, you can go there or contact for more info.
3. How do you protect the quality?
Our factory is a enterprise with more than 20 years experience, strict operation policy is performed, advanced processing machines guarantee the precision of all components, workers with operation license, parts get multiprocessing, transmission & electrical parts are of international famous brand. Series of test and inspection are done in the whole producing stage.
4. Will you dispatch technicians for installation and commissioning?
Yes, we can, we do lots of service, please refer to our after sales part.
5. What is your advantages compared with your competitors?
Quality and experience. We are the top centrifuge supplier in China, our designs and structures are similar to world leader Westfalia, Flottweg, etc.
6. Is your price competitive?
Our price is not the lowest in China as for high quality, but we promise, for the same quality and collocation, our price is the most favourite, for the same price, our quality is definately superior to other brand.
7. Do you have OEM serive? Do you supply the parts?
Yes, we do, as long as you provide us your drawing and detailed requirements.
8. Do you supply second hand centrifuge?
No, we only provide brand new machine.
9. Do you have agent or service center in my country?
We have some partnership in several countries as Indonesia, Brazil, USA, etc. Your are warmly welcomed to work as our agent. At this moment, we have no service center abroad, but we can provide overseas spot and online technical service in time.
10. How can we easily find out the most fit centrifuges?
We have experienced engineer team to help you make the model selection, as long as you provide us the detailed processing material characteristics.
11. What payment mode you accept?
TT and LC at sight or other payment condition .
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