Sugar Cane Juice Separator Disc Stack Centrifuge in Solid - Liquid Separation

• After-sales Service: Online Support
• Warranty: 1 Year
• Type: Centrifuge
• Object: Biodiesel
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Model NO.: DBSY
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Distillation Equipment Type: Steam Distillation Equipment
• Condition: New
• Name: Biodiesel Separator
• Material: Stainless Steel
• Certification: ISO CE
• Discharge: Automatic
• Treatment Capacity (L/H): 4000-7000
• Application: Biodiesel Centrifuge
• Transport Package: Wooden Case
• Specification: 1000mm*920mm*1300mm
• Trademark: Shenzhou
• Origin: China

Product Description

Product Description

Sugar Cane Juice Separator Disc Stack Centrifuge In Solid - Liquid Separation

Product Features

The disc separator is a mechanical equipment that uses the principle of centrifugal sedimentation to continuously separate two liquids or solid-liquid suspensions with different densities. It has the advantages of high speed, stable operation, all closed import and export systems, low noise and good separation effect.
The parts in contact with the material of the separator are all made of stainless steel, which meets the requirements of food hygiene.

Disc separator is mainly composed of import and export device, rotating drum, vertical shaft, horizontal shaft, body, speed measuring device, brake device and electric motor. The material is discharged with a centripetal pump structure, and is discharged by a centripetal pump after separation. The output pressure is high (0-0.5MPa) and can be directly transported to downstream equipment. The drum has undergone a dynamic balance check, and a large helical gear pair is used in the power transmission to transmit power. The speed is stable, overload prevention, low vibration, safety and reliability, simple operation and convenient use. The bearings used in the equipment adopt the Swedish S-K-F brand to ensure the accuracy of equipment operation. After the machine is equipped with PLC electric control system, it can realize program operation.

 

Centrifuge machine Main Parameter:
 

Model	Bowl Speed(rpm)	Capacity(Per Hour)	Running Load(Watts)	Dimensions, Overall (mm)
				Width	Front-to-Back	Height
250	8500	500-800	4.0	850	850	1200
270	7300	1000	4.0	950	950	1200
300	7150	1500	5.5	1025	1300	1300
360	7056	2000-3000	7.5	1500	1100	1500
400	7038	3000	7.5	1500	1100	1550
500	6600	5000-8000	15.5	1772	1500	1855
550	6200	8000-15000	18.5	1970	1560	1970
730	4900	50000-80000	55.0	2580	1980	2340

 

Application :

Vegetable oil, animal oil industry
Vegetable oils: soybean oil, rapeseed oil, sunflower oil, cottonseed oil, palm oil, corn oil, peanut oil, rice bran oil, sesame oil, safflower oil, etc.
Animal oils: lard, tallow, fish oil, pork blood, chicken blood, etc.
Dairy industry
Cold milk separation, hot milk separation, hot milk skimming, cheese concentration, goat milk skimming, colostrum extraction, and casein production.Food and beverage industry
General fruits and vegetables: apple juice, orange juice, grape juice, lemon juice, tomato juice, carrot juice, lycopene, etc.
Vegetables: cucumber, spinach, celery, onion, garlic, lettuce, etc.
Tropical fruits: mango, pineapple, passion fruit, guava, papaya, etc.
Alcoholic drinks: wine, fruit wine, beer, etc.

Plant extraction industry
Pigment, pepper, tea, loquat leaf, honeysuckle, shuanghuanglian, ginkgo biloba, salvia, Radix Isatidis, rutin, Luo Han Guo, rhein,amygdalin, Chinese herb extraction, etc.
Bio industry
Concentration of microorganisms. Separation of extracts (such as penicillin, E. coli, antibiotics, hormones, etc.). Extraction ofvitamins. Concentration and clarification of fermentation broth. Separation of animal blood.
Chemical Industry
PVC, phosphoric acid, , herbicide, insecticide, viscose, catalyst, latex (synthesis), ink and dye, lubricant additives, cellulose and derivatives, boiler ash, etc.
Mineral oil industry
Waste engine oil, cutting fluid, quenching fluid, fuel oil, lubricating oil, oil, water and solid substance mixture, etc.
Biodiesel industry

The methyl ester is washed with water, the glycerol is desalted, the fatty acid is extracted, and the methyl
ester, glycerin,catalyst, and methanol are separated.
Food waste industry
The internal organs of animal bones, vegetable stems, leaves, husks, leftovers, cooking oil, etc.

Operating principles

Separation takes place inside a rotating bowl. The feed is introduced to the rotating centrifuge bowl from the top via a stationary inlet pipe (1),and is accelerated in the distributor(2),which was specially designed to ensure smooth acceleration of the feed liquid(4). Leaving the distributor, the feed enters the disc stack(3). The separation into liquid-liquid-solid takes place between the discs, with the oil phase moving through the disc stack to the centre. When it reaches the centre, it is discharged through hole (5) and ejected into the collecting frame. The water and heavy solid separated from the oil move to the periphery, and the water flows via channels in the top disc(6) to the paring chamber, where it is pumped out of the rotor by means of a built-in paring disc(7).During purification, hot water is fed into the inlet of the bowl before the process liquid is introduced. The water forms a seal around the outer edge of the top disc. The solid collect in the periphery where they are discharged intermittently via the centrifuge cyclone. The solid are discharged by means of a hydraulic system, which forces the sliding bowl bottom(8)to drop down at preset suitable intervals, thus opening the solid ports at the bowl periphery

 

 

How it works

the disc centrifuge separates solids and one or two liquid phases from each other in one single continuous process, using extremely high centrifugal forces. When the denser solids are subjected to such forces, they are forced outwards against the rotating bowl wall, while the less dense liquid phases form concentric inner layers. The area where these two different liquid phases meet is called the interface position. This can be easily varied in order to ensure that the separation takes place with maximum efficiency. Inserting special plates (the "disc stack") provides additional surface settling area, which contributes to speeding up the separation process dramatically. It is the particular configuration, shape and design of these plates that make it possible for a disc stack centrifuge to undertake the continuous separation of a wide range of different solids from either one or two liquids. The concentrated solids phase formed by the particles can be removed continuously, intermittently or manually, depending on centrifuge type and the amount of solids involved in the specific application.