Product Description
High Efficiency Explosion-Proof Type Decanter separator Centrifuge Machine used in Alcohol production process
CIP Washing System Horizontal Fermentaion Industry Screw Decanter Centrifuge
I. Alcohol industry
Corn, wood, rice, wheat starch, etc. are the most widely used raw materials in the alcohol industry. More and more alcohol
producers after fermentation and distillation use a centrifuge to remove water, which solves the issues in large-scale
conventional filtration equipment, ranging from large land occupation to high labor intensity, and high later-stage maintenance cost. At the same time, by virtue of high efficiency, stability and environmental protection, it provides guarantee for efficient dehydration, DDGS quality, and subsequent process energy conservation.
When corn and cassava are used as raw materials, the high sand content in the acid solution is an important factor affecting the stability and service life of the centrifuge. The whole [Shenzhou Separation] centrifuge is equipped with high-performance wear-resistant protective materials to greatly extends the maintenance cycle and ensure annual normal running time.
LWS decanter separator is suitable for plant oil,( such as palm oil, coconut oil, olive oil separation ,) animal oil(such as fish oil, restaurant garbage ect) coal tar dehydration and slag,adapted to the different viscosity and water content in coal tar separation (emulsion), after separating the tar reach national standard.
Operating principle:
3phase liquid-liquid-solid Decanter centrifuges, also called tricanter , Taking advantage of the principle that the heavy
liquid,light liquid and solid phase, with different density and mutually insoluble in the mixed liquid, gain different
sedimentation speed in the centrifugal force field or gravity force field, separating stratification or causing the solid
particles in the liquid to deposit can be achieved.It is the popular machine throughout the world and widely used in the crude oil separation.Specially used for remove sludge and water from crude oil.
Features
* All parts coming into contact with the product are made of stainless steel.
* 3-phase AC motor for controlled torque starting via frequency converter
* Approximately 80 to 90 % of the oil is recovered.
* Low personnel costs due to continuous and automatic operation.
* Highest g-force for higher solids output
* Adjustable bowl speed via VFD
* Automatic adjustment of differential speed via VFD
* Two motor drive
* Belts for both primary motor and secondary motorFeatures
* All parts coming into contact with the product are made of stainless steel.
* 3-phase AC motor for controlled torque starting via frequency converter
* Approximately 80 to 90 % of the oil is recovered.
* Low personnel costs due to continuous and automatic operation.
* Highest g-force for higher solids output
* Adjustable bowl speed via VFD
* Automatic adjustment of differential speed via VFD
* Two motor drive
* Belts for both primary motor and secondary motor
★ Special spiral structure
The DDGS high efficiency centrifuge fully draws on the working principle of the lamella settler. To improve the clarity of the
supernatant after centrifuge separation, a certain number of solid particles capturing plates (referred to as spiral plates) are added to the screw conveyor at the clarification section. When the solid suspended particles flow through the spiral ramp, part of them can be effectively attached to the spiral ramp and slide along it into the blades of the screw conveyor to realize continuous slag discharging. Compared with common centrifuges, it can increase 20~30% in solid recovery rate.★ High performance wear-and corrosion-resistant cemented carbide
The DDGS slurry produced with different raw materials through different processes has different degrees of corrosiveness, such as hydrochloric acid or sulfuric acid used at the acid chemical section, amino acid or acetic acid produced by fermentation. Therefore, the centrifuge has some requirements on the selection of wear-resistant materials.
★ High-dryness screw conveyor and drum structure
The dehydration of solid particles relies mainly on strong centrifugal force, high-torque spin extrusion force (pushing torque), and ultra-long solid particle dehydration length. The centrifuge can generate centrifugal force exceeding 3000G, 30 ~ 50% higher than the screw pushing torque of common centrifuges. The screw pusher torque, and the drum dehydration length is 10 ~ 20% longer than that of common centrifuges.
★ High torque involute planetary gear differential
The ultra-high pushing torque requires a high-torque involute planetary gear differential as the foundation. The differential
equipped on the centrifuge features high torque, high speed, low heat generation, and excellent heat dispersion, which ensure that the centrifuge can be used for a long time and stably.
★ High efficiency centrifuge parameter table (DDGS)
Detail
Scroll
The scroll of the REYES decanter centrifuge is the most flexible scroll available on the market. Its specific open flight design reduces the torque created by the sludge and maximizes the clarification rate. The special cone design leads to high sludge compaction. • Reduction of sludge conveying torque by 30%, which impacts the gear box lifetime and the scroll drive size positively. • High cake dryness due to better solid compaction. • Excellent centrate quality due to minimized internal turbulences and maximized settling volume!
Bowl:
The bowl design is carefully selected to balance the various needs for integrity, stability, smooth operation, minimized windage, high durability, low wear, and easy maintenance, while ensuring the principle process functions. The design is modular to allow an easy fit to different basic process conditions by adjustment of diameter, length, and cone angle. The overall design is optimized to minimize the power consumption and provide the best possible stiffness. REYES decanter centrifuges are not only factory-tested before delivery to a customer's site, but also extensively type-tested according to international standards to meet all product safety requirements
MACHINE CONTROL AND PROTECTION
REYES decanter centrifuges will be as transparent in operation and for maintenance as you require. From the minimum machine protection to all levels of predictive maintenance information, including bearing conditioning sensors, the ecommended minimum configuration depends on your operation and your application environment. It can be scaled to your needs in perfect combination with our add control systems to support optimization of your operation. Our separation specialists seek to make operation and good care of your equipment, ensuring a long service life, blend seamlessly into your work schedule, and will provide fast and precise support should you need it.
Reference standard
Note: The throughput is related to material characteristics.
Control method:
direct control using an inverter (double-motor double-frequency conversion mode);
PLC+ touch screen control (intelligent control mode)
Material:AIS1321, AIS1316, AIS1316L, SAF2205, etc.
Safety protection: devices for measuring vibration and temperature, emergency stop button, and measures to prevent faulty operation such as hood not being covered.
II. Technical characteristics of the high-efficiency centrifuge for glutamic acid
★ Special spiral structure
The high-efficiency centrifuge for glutamic acid fully considers the number of solids in the high-concentration glutamic acid slurry, and fully adopts the variable pitch technology in the structural design process, exerting the slag conveying performance of the spiral blade to the maximum extent without causing the lifting angle of the spiral blade to disturb the solid particles and effectively improving the processing capacity of the centrifuge.
★ High performance wear-and corrosion-resistant cemented carbide
The thickness of the massive solid residues produced from high-concentration glutamic acid slurry in the drum is more than double of that in the conventional industry, so that it is necessary to adopt a higher level of wear-resistant technology.
★ Humanized process design
After the first separation of glutamic acid, it is necessary to consider diluting it with water to carry out the second separation process. The high-efficiency centrifuge for glutamic acid is equipped with a dilution water nozzle at the slag outlet of first separation.
★ High torque involute planetary gear differential
The ultra-high pushing torque produced from massive solid residues in the conveying process requires a high-torque involute planetary gear differential as the foundation. The differential equipped on the centrifuge features high torque, high speed, low heat generation, and excellent heat dispersion, which ensure that the centrifuge can be used for a long time and stably.
★ CIP washing system
The fully automatic control system is equipped with a CIP washing system, which can effectively solve the problem that it is not completely cleaned during the shutdown process and effectively avoid the equipment troubles caused by artificial factors.
Technical parameter
|
Model
|
Drum Dia (mm)
|
Drum Length (mm)
|
Bowl Speed (r/min)
|
G-force
|
Main Motor Power
(kW)
|
Weight (kg)
|
Dimension (L*W*H) (mm)
|
|
LWS355*1460
|
355
|
1460
|
4000
|
3100
|
15
|
2020
|
3235*1010*1029
|
|
LWS420*1680
|
420
|
1680
|
3800
|
3080
|
37
|
3500
|
3459*1320*1303
|
|
LWS450*1800
|
450
|
1800
|
3600
|
3040
|
45
|
4200
|
4020×1050×1180
|
|
LWS500*2000
|
500
|
2000
|
3400
|
3000
|
45
|
4600
|
4054*1650*1431
|
|
LWS550*2200
|
550
|
2200
|
3000
|
2800
|
55
|
5200
|
4570×1380×1600
|
1. Industrial and municipal wastewater treatment
2. Oil&gas drilling mud/fluid control
3. Washing, separation and dewater of starch
4. Mycelium and zymtotic fluid separation for antibiotic
5. Dewatering of soybean and wheat protein
6. Dewatering of fish power and fish meat
7. Dewatering of vinasse
8. Clarification and extraction of fruit juice
9. Separation and purification for animal and vegetable oil
10. Production and purification of olive oil, palm oil, avcado oil
11. Separation and purification for coal tar
12. Grading of kaolin and grapgite
13. Grading and dewatering of dyestuff and pigment
14. Froth flotation for cleaned coal and dewatering of coal mud
15. Grading and dewatering of minerals working principle
Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.
1. Main standard of the national machinery industry.
JB/T502-2004 "spiral discharge sedimentation centrifuge"
JB/T9095-1995 "centrifuge, separator forgings, welding conventional NDT technology standard"
2. The national main standard
GB10894-89 "separation machinery noise sound power level measurement engineering method"
Company Profile
Liaoyang Shenzhou Machinery Equipment Co., Ltd. belongs to Shenzhou international Group. We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.
Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers! Exported country: At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries
Packing & Delivery
1.Parking:standard wooden box
2.Spare parts :we supply some parts and accessories for free.
3.Electronic module:it is made up of electronic control cabinet.
4.Special tools:we supply a set special tools for free.
FAQ
1. 12 months guarantee period from machine arriving date.
2. Abundant spare parts in stock are available to provide.
3. Our technicians could be dispatched for overseas service.
4. 7*24 hours technical consultation.
5. Your workers could get trained both in our factory and yours.
6. Routine tracing till the machine work properly will be done timely.
7. We will remind you to do the normal maintenance.
8. Your suggestions or any comments & reflection would be treated in priority.
9. Marketing team will visit you during our visit in your country if you require.
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