Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment

• After-sales Service: Online Support
• Warranty: 1 Year
• Type: Centrifuge
• Object: Starch Separator
• Separation Mode: Centrifuge Separator
• Centrifuge Type: Disc Centrifuge
• Model NO.: DPF
• Condition: New
• Raw Material: Wheat, Corn
• Application Fields: Flour Mill
• Material: Stainless Steel
• Certification: CE/ISO
• Machinery Function: Starch Separation
• Transport Package: Wooden Case
• Specification: 1503× 1129× 1516mm
• Trademark: Shenzhou
• Origin: China

Product Description

Long Service Life DPF800 Corn Separating Starch Centrifuge Equipment

Product Description

1, Large production capacity and regulation range, good separation results.

2, The diameter of drum and disk is big, it have biggish separation space and sedimentation room, the time that material stay in the drum is long, i.e. the treatment time is long, therefore it improve the separation effects and increase the processing capacity.

3, Make use of internal circulation, which can improve the separation effects and concentration of heavy phase. (Underflow thickness can highest achieve to 20Be) After the heavy phase go through nozzles, then the heavy phase discharge out from volute. While the heavy phase go through the bottom of volute, some of heavy phase go back to the heavy phase zone(in the drum) for second separation by passing the refluent pipe, by which it can improve the separation effects and concentration of heavy phase. This machine operate conveniently and stably.

4, Drum adopt upper lifting type configuration, stable operation. There is no material leakage, no pollution in vertical shaft system and easy maintenance. Easy to take out the drum.

5, Long-term continue operation, little stop, stable operation. Don't need to wash the drum and disk frequently.

6, Outer-block nozzle is easy to wash and needn't disassembly the disk. Large nozzle diameter and excessive nozzle quantity , uneasy block;

7, Using imported S-K-F bearing, the bearing can bear large capacity and has a long-term life-span. Adopt oil pump can supply the oil continuely and controlled by PLC automatically, so make the lubricate safety and credibility.

8, The vertical shaft is bi-support even intensity balanced framework, therefore it have great fatigue resistance and good under stress condition.

9, Great load capacity of strap. And the life-span is long. Easy to change the strap, don't need to disassembly the vertical shaft. The strap is tensioned by spring, don't need to regulate the strap after start-up, stable under stress, no skidding, which improve the life-span of strap.

The starch separators are disc separators with high speed and continuous nozzle discharge. They are mainly used for protein separation in the starch industry, like corn starch, sweet potato starch, cassava starch and potato starch, etc. for purifying starch, previous concentration, separating protein and recovering starch in starch production and also separating two-phase liquid-solid, recovering concentration or purifying, such as bleaching earth, recovering pulp, waste water, etc.

All the parts of the separator contacting the materials are made of stainless steel, therefore it meets the requirement of food hygiene.

The design production and acceptance check are complied with JB/T6419 "Disc Starch Separator"

We devote ourselves to reach and develop the most proffessional and efficient equipment in starch processing industry, it collects all the advantages of various separator such as small vibration, large capability, stable running and so on.

It's mainly used in pre-concerntration starch, separation of starch and gluten, concerntration of gluten(protein), clarify of
process water in the after step and so on.

In the starch separation process, the separator rotates in high speed the creates the centrifugal force, so the seoaration
efficiency id improved.At the same time maximized the production efficiency.

 

Description:

Corn starch,use disc separator to separate the starch and gluten,the gluten ,also called protein,will be coming from the light liquid phase while the crude starch milk discharged from the heavy liquid phase,,there is about 1%-2% gluten remains in the crude starch milk which needs to be deprived of . In the old fashioned process,during this process,3 disc separators would be adopted of the same model but the different diameter of the nozzles.For the large investment ,such group has been out of date.Today,for bigger capacity factory ,one set of disc separator with a 9-12 stage hydro cyclone to wash the starch milk and get the pure corn starch.commonly,1kg corn could obtain 0.7kg corn starch. 

Main parameter of disc Separator model DPF445, DPF530 and DPF550

Main parameter	DPF445	DPF530	DPF550
Bowl Inner Diameter	445 mm	530 mm	550 mm
Disc Number	73	80	110
Bowl Rotating Speed	5100 rpm	4650 rpm	4500 rpm
Separating Factor	6480	6400	6230
Disc: Diameter	310 mm		429 mm
Throughput Capacity	35000~40000 L/h	45000 L/h	75000 L/h
Starting Time	≈2 min	≈ min	≈4 min
Motor Power Nominal Speed	37 Kw 1470 rpm	37 Kw  1470rpm	55 Kw 2920 rpm
Nozzle	10	10	12
Overall Dimension (L×W×H) mm	1503×1129×1516	1430×1174×1544	2044×1320×1954
Weight (kg)	1100	1550	2100

Main parameter	DPF500	DPF800	DPF1000
Bowl Inner Diameter	470 mm	810 mm	1000 mm
Bowl Rotating Speed	5100 rpm	3000 rpm	2700 rpm
Nozzle	10	20	30
Separating Factor	6900	4950	4150
Throughput Capacity	50000 L/h	130000 L/h	240000 L/h
Motor Power	37 Kw	110 Kw	250 Kw
Overall Dimension (L×W×H) mm	2013×786×1714	2808×1575×2319	3950×2050×3050
Weight	1900kg	6550kg	1000kg

Starch separator Advantage:

1. Big diametre of frum, large area of disc, strong capability of separation, excellent effect of production.

2.The material of drum adopts imported high-strength corrosion-proof stainless steel, which assures the safety and stability of separator.

3. Fitted with hydraulic system for lifting drum, which makes more easily to check the drum and replace nozzles.

4. Adopting top-suspension driving, which makes the separator with high rotation stability, and largely improves the using life of bearings and main shaft.

5. Adopting automatic control of lubricating oil circuit, which protects and prolongs the using life of driving system.

6. Adopting big nozzles, which has big feed capability, reduces the chances of block, assuring the continous production.

DPF type separator is mainly consists the feed device, rotating drum, cover, the body,horizontal shaft, vertical shaft, ground water pump, machine base, motor and other components.
When the rotating drum running a high speed, when the material enter into the disc separation area through the feeding pump (1), under the action of the centrifugal force field, the starch particles slip to the inside wall of the drum, discharged from the nozzle(2),and the light phase like protein and others will collect to the drum center, discharged out of the machine via centripetal pump(3).The machine has a washing bottom pump, the washing water into the drum from the vertical center hole(4), it is used for washing the yellow paste of the starch material, and effectively improve the quality of starch.
Packing & Delivery

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Liaoyang Shenzhou Machinery Equipment Co., Ltd. belongs to SHENZHOU international Group. We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.

Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers!

Exported country:

At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries
Our Services 

1.Flow chart and factory design layout

 

2.Equipments manufacture

 

3.Installation and commissioning

 

4.Technical service

 

5.After-sales service:engineers available to service machinery overseas.

FAQ

1. who are we?
We are based in Zhejiang, China, start from 2007,sell to Domestic Market(15.00%),Africa(10.00%),Mid East(10.00%),Western Europe(8.00%),South America(6.00%),North America(5.00%),Oceania(5.00%),Northern Europe(3.00%),Eastern Asia(2.00%),South Asia(2.00%),Eastern Europe(1.00%),Southeast Asia(1.00%),Southern Europe(1.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Decanter centrifuge,Screw sludge dewatering machine,Three-phase centrifuge,Shaftless screw conveyor,Automatic Polymer Dosing System

4. why should you buy from us not from other suppliers?
With more than 20 years of production history, the products have gone abroad, Long-term cooperation with institutions of higher learning. we have the product design and development capabilities of LW series centrifuges, and have obtained national patents.