Product Description
With the rapid development of livestock and poultry breeding industry, a large amount of feces and sewage are produced. The harmful elements in these manures seriously exceed standards and are difficult to be treated by traditional return methods. In response to this situation, people have developed an organic fertilizer production line with mobile, high-efficiency solid-liquid separation technology as the core and integrated with high-efficiency mixers, turners, granulators and other fertilizer production equipment.
The development of livestock and poultry manure organic fertilizer production lines and sterilization systems will help promote the harmless treatment, resource utilization, and commercialization of livestock and poultry manure production industry chains, and achieve the goals of industrialization, marketization, and large-scale production. Effectively promote the development of ecological agriculture and circular economy in the city.
Organic Fertilizer Production Line is mainly used to produce different organic fertilizers that are derived from animal manure, agricultural waste, industrial waste and kitchen waste, etc. After safety disposal and fermentation, raw materials are made into bio-organic fertilizers that contain a variety of organic acids, peptides and rich nutrients including nitrogen, phosphorus and potassium. Organic fertilizers not only provide comprehensive nutrition for plants and crops, also with long fertilizer effect, which can increase and update the soil organic matter, promote microbial breeding, and improve soil chemical and physical properties and biological activity.
Raw Material
1.Kitchen waste: bones, pericarp, vegetable leaves and eggshell, etc.
2.Agricultural waste: corn stalk, rice stalk, wheat straw, soybean meal, cotton meal, peanut shell powder, Mushroom residue, etc.
3.Municipal sludge: waterworks sludge and river sludge, etc.
4.Industrial waste: vinasse, biogas residue, vinegar residue, Bean dregs, sugar scum, oil residue, shell powder, amino acid humic acid, etc.
5.Animal manure: chicken manure, duck manure, Goose manure, pig manure, cow manure, horse manure, sheep manure, etc.
Work flow
Flow Process Diagram
Fermentation and compost process → crushing process → mixing process → granulating process → drying process → cooling process → screening process → packaging process
Working principle
Fermentation turning machine
Organic Fertiliser Fermentation Turner (Tank Turner) is a special equipment used to treat solid organic waste and achieve aerobic high temperature composting, which is the main machine of composting and fermentation field. Through the use of this equipment can achieve continuous production, so that the compost raw materials fully replenish oxygen, fermentation uniformity, and discharge part of the water, to achieve the purpose of harmlessness and resourcefulness.
crusher
Pulveriser is a machine that crushes large-size solid raw materials to the required size. Pulveriser consists of coarse crushing, fine crushing, wind conveying and other devices, in the form of high-speed impact to achieve the purpose of the pulveriser. The use of wind energy once into powder, cancelling the traditional screening procedures. Mainly used in mining, building materials and other industries.
Horizontal mixer
Horizontal cylinder body is equipped with a double shaft rotating reverse slurry leaves, slurry leaves into a certain angle will be the material along the axial and radial circulation stirring, so that the material is quickly mixed evenly Horizontal mixer performance characteristics of the speed reducer-driven shaft rotational speed and the structure of the paddles will make the material gravity weakened, with the lack of gravity, the existence of each material particle size, specific gravity of the disparity of the difference between the mixing process is ignored. Intense mixing movement shortens the time of one mixing, more rapid and efficient. Even if the material has specific gravity, particle size differences, in the staggered arrangement of the mixing blades fast and violent tossing and throwing, can also achieve a good mixing effect. High mixing uniformity, less residue, suitable for more than two kinds of fertiliser, additive premix mixing.
Granulator
Organic fertiliser special granulator is a kind of granulator, used for the fermentation of all kinds of organic matter for granulation, breakthrough conventional organic matter granulation process, granulation before the raw materials do not have to dry, crushing, direct ingredients can be processed out of spherical particles, can save a lot of energy.
Applicable to organic fertilizer raw materials and animal manure manure and urine, compost fertilizer, green manure, sea fertilizer, cake fertilizer, grass charcoal, soil fertilizer, three wastes, microorganisms, such as municipal wastes, organic fermentation of organic fertilizers granulation of the speciality, the particles are irregular spherical particles. The machine qualified granulation rate of up to 80-90% or more, to adapt to a variety of different formulas, the compressive strength of organic fertiliser is higher than the disc and drum, large ball rate of less than 15%, particle size uniformity can be adjusted according to user requirements through the machine stepless speed regulation function. The machine is most suitable for direct granulation of organic fertiliser after fermentation, saving the drying process and greatly reducing manufacturing costs.
Dryer
A mechanical device that uses heat energy to reduce the moisture content of a material for drying operations on objects. The dryer vaporises and escapes the moisture (generally referred to as water or other volatile liquid components) in the material by heating to obtain a solid material with a specified moisture content. The purpose of drying is for material use or further processing needs.
Cooling machine
Rotary cooler is used for compound fertilizer production, cooling a certain temperature particles of fertilizer, rotary cooler and dryer supporting the use of the machine, can greatly improve the cooling speed, reduce labour intensity, improve production, and further remove some of the moisture and reduce the temperature of compound fertilizer particles.
Screening machine
Using the relative motion of the bulk material and the screen surface, make part of the particles through the sieve holes, sand, gravel, crushed stone and other materials according to the size of the particles into different levels of vibration screening machinery and equipment. Sieving machine principle is divided into, rolling screening and vibration screening. Rolling screening includes sieve shaft type screening machine, tumbler sieve, solid, spiral roller sieve, blade type roller sieve, etc. Vibratory screening is basically banana sieve, high service sieve, tension sieve and so on. Rolling type screening principle equipment using forced conveying, not easy to cause material clogging screen surface. Vibrating type due to the principle characteristics of sticky and wet materials (generally more than 6% moisture) screening is easy to cause clogging, the power is larger.
Packaging and weighing machine
The whole weighing process can be divided into three stages: fast feeding, faster feeding and slow feeding, each stage is perfect. At the same time, it can be equipped with automatic sewing equipment and conveying equipment to form a production line with a high degree of automation.
Product Parameters
| No |
Production equipment |
Process |
Power |
Fearures |
| 1. |
fermentation device |
harmless treatment |
31-120kw |
fermentation of organic fertilizer |
| 2. |
compost pretreatment |
materials preparation |
5.5-50kw |
qualified powder raw materials |
| 3. |
further granulation |
fertilizer granulating |
15-100kw |
beautiful fertilizer particles |
| 4. |
dryer and cooler |
keep granules moisture |
15-120kw |
particle hardness |
| 5. |
sifting and packaging scale |
final packing |
1-30kw |
finished product |
Workshop Show
Packaging & Shipping
FAQ
One-year warranty period for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished;
Consultant services for whole machine life, and 24 hours technical support by email;
UPS, English software, user manual and the installation & debugging by our experienced technicians.
1. Can your machine meet our need well?
We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company?
We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way?
T/T by our bank account directly, or by Made in China trade assurance service, or by the West Union, or in cash.
4. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use Made in China trade assurance service or by LC.
6. Why choose your company?
We have been engaged in the manufacturing of various packing machines professionally over 10 years, and we can provide better after-sales service
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