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Thanks to their advantages of high efficiency, stability, and hygiene, disc centrifuges are widely used in the yeast industry and have become an indispensable key piece of equipment in the yeast production process.
Shenzhou high-performance disc centrifuge. Can separate the finest particles exceeding 12000G.
There are two basic models of clarifiers (2-phase) and separators (3-phase). This separation equipment has been applied to the separation in industries such as food, chemical, pharmaceutical, and environmental protection.
Relative to different industries We will make different adjustments There is a specialized disc centrifuge for use.
For different types of raw materials. We will make corresponding adjustments and settings. To ensure that different raw materials can achieve the best separation effect.
Our disc centrifuge can operate 24/7 with full automation. Provide efficient and powerful assurance for your separation operations.
1. Application Stages of Disc Centrifuges in Yeast Production
Disc centrifuges are primarily used in the following stages of yeast production:
Separation of Yeast Cells: Separating yeast cells from the fermentation broth to remove the culture medium and other impurities, obtaining high-purity yeast cells.
Yeast Cell Disruption: Breaking yeast cells to release intracellular contents for further extraction of target products.
Separation and Purification of Yeast Extracts: Isolating and purifying target products such as proteins, nucleic acids, and polysaccharides from yeast extracts, removing impurities, and improving product purity.
2. Advantages of Disc Centrifuges in the Yeast Industry
Efficient Separation, Improving Production Efficiency: Utilizing high-speed centrifugal principles, disc centrifuges can quickly separate yeast cells, cell debris, and target products, significantly enhancing production efficiency.
High-Precision Separation, Ensuring Product Quality: Equipped with precision disc stacks and advanced control systems, disc centrifuges achieve accurate separation of materials with different densities and particle sizes, effectively removing impurities and ensuring the purity and quality of yeast products.
Closed Operation, Preventing Contamination: The fully enclosed design of disc centrifuges effectively prevents external contaminants from entering while avoiding material leakage, ensuring a clean production environment and compliance with food hygiene requirements.
High Automation, Reducing Labor Costs: Disc centrifuges enable automated operation, minimizing manual intervention, lowering labor costs, and improving the stability and controllability of the production process.
Easy Cleaning and Sterilization, Meeting Hygiene Requirements: The rational structural design of disc centrifuges facilitates easy disassembly, cleaning, and sterilization, effectively preventing cross-contamination and meeting the yeast industry's stringent hygiene requirements.
3. Specific Cases of Disc Centrifuge Applications in the Yeast Industry
Baker's Yeast Production: Used to separate baker's yeast cells from the fermentation broth, removing the culture medium and other impurities to obtain high-purity baker's yeast products.
Brewer's Yeast Production: Used to separate brewer's yeast cells from the fermentation broth, removing the culture medium and other impurities to obtain high-purity brewer's yeast products.
Feed Yeast Production: Used to separate feed yeast cells from the fermentation broth, removing the culture medium and other impurities to obtain high-purity feed yeast products.
Yeast Extract Production: Used to separate and purify target products such as proteins, nucleic acids, and polysaccharides from yeast extracts, removing impurities and improving product purity.
4. Development Trends of Disc Centrifuges in the Yeast Industry
Larger Scale: Meeting the demands of large-scale yeast production.
Intelligentization: Enabling remote monitoring and fault diagnosis to improve operational efficiency and management levels.
Multifunctionality: Developing specialized disc centrifuges for different yeast products and production processes to meet diverse production needs.
5. Conclusion
With their excellent performance and broad application prospects, disc centrifuges have become an indispensable piece of equipment in the yeast industry. As technology continues to advance and application areas expand, disc centrifuges will play an even more significant role in the yeast sector, contributing to the safe production and quality assurance of yeast products.
| Model number | Bowl diameter | JMLDP500 | JMLDP450 | JMLDP424 | JMLDP330 | JMLDP200 |
| Diameter of the drum | mm | 540 | 450 | 424 | 330 | 200 |
| Bowl speed | r/min | 6000 | 6000 | 6000 | 6500 | 7546 |
| Light liquid output | centripetal pump | centripetal pump | open type | open type | open type | |
| Separate factor | g | 9360 | 8900 | 8540 | 8650 | 7560 |
| Number ot nozzles | Pcs | 24 | 12 | 12 | 6 | 3 |
| Diameter of nozzles | mm | φ1.1,φ1.2,φ1.3 | φ1.1,φ1.2,φ1.3 | φ0.9,φ1.0,φ1.1 | φ0.5,φ0.8,φ1.0 | |
| concentration rate | 5-12 times | |||||
| capacity | L/h | 20000~25000 | 10000~15000 | 8000~12000 | 2000~5000 | 500~1500 |
| motor power | kW | 30 | 15 | 11 | 7.5 | 2.2 |
| Weight | Kg | 1350 | 1200 | 1100 | 580 | 100 |
| outline dimension | L*W*H | 1530*1190*1650 | 1240*850*1350 | 1100*850*1350 | 1000*850*1200 | 650*400*650 |
The one-year warranty period for the whole machine except for tubes and human factors etc, and 12 months of after-sale service from the date when you receive the machine or 12 months when installation is finished;
Consultant services for whole machine life, and 24-hour technical support by email;
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