Best Price Sludge Dewatering Decanter Centrifuge for Olive Oil

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge, a marvel of modern engineering, stands as a pinnacle in the world of separation machinery. Operating continuously, it harnesses the powerful centrifugal force to achieve the separation of components. As the mixture is introduced into the centrifuge, the incredible spinning mechanism generates a robust centrifugal force, efficiently segregating solids from liquids with unparalleled expertise.

For high solids content mixtures, decanter centrifuges are unsurpassed. These solid-shell scroll centrifuges, or decanters, stand apart from chamber filter presses by maintaining a seamless continuous operation. The finely distributed solid particles are meticulously separated by the potent centrifugal forces, ensuring exceptional clarity of the end product.

Decanters find their indispensable utility across a diverse spectrum of industries globally. Tailored precisely for specific applications, these centrifuges excel in a variety of tasks-from sludge dewatering and intricate classification to the adept sorting of solids, they are vital assets across numerous sectors.

For achieving the best possible outcomes, solid bowl decanter centrifuges should be custom-engineered, precisely aligned with the unique demands of each separation process.

• A decanter centrifuge is a magnificent type of centrifuge, celebrated for its prowess in separating solids from liquids within a mixture. This is achieved through a continuous process, where centrifugal force plays the starring role in the elegant separation of the two components.
• As the expertly blended mixture enters the centrifuge, centrifugal force generated by the dynamic spinning action masterfully separates the solids from the liquids.
• Post-separation, the distinct solids and liquids are gracefully expelled from the centrifuge via designated outlets, ensuring streamlined processing.
• Decanter centrifuges serve a multitude of industries, including chemical, pharmaceutical, food processing, and environmental engineering, offering indispensable assistance in critical processes.
• Their exceptional ability shines when tasked with separating fine or dense solids, which other methods like sedimentation or filtration struggle to manage effectively.
• They also play a crucial role in the dewatering of sludge and the precise separation of emulsions.
• Renowned for their remarkable efficiency, minimal maintenance demands, and impressive capacity to handle vast volumes, decanter centrifuges are a cornerstone in industrial processing.

• A decanter centrifuge thrives on the principle of buoyant separation. Within a mixture, a denser component naturally sinks, while a less dense one rises. In a decanter centrifuge, continuous spinning magnifies settling speed, generating extreme g-forces ranging from 1000 to 4000 G's. This innovation reduces settling times drastically, transforming hours-long processes into mere seconds, delivering fast and manageable separation results.

  Imagine a decanter as a cylindrical sedimentation tank rotating around an axis. In this setup, denser solid particles gravitate to the bottom, forming a solid phase sediment. In a centrifuge, however, centrifugal acceleration takes the lead. Denser particles are propelled outward in the rotating bowl, forming a sediment along the inner wall. The rapid application of centrifugal forces, approximately 3000 g, ensures separation occurs exponentially faster than in a gravitational field.
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the power of a cutting-edge 3-phase decanter centrifuge, our process allows for the seamless separation of three distinct stages in one swift operation. This includes separating oil and water, which naturally resist mixing due to their unique density profiles, from a solid phase. In this intricate dance of separation, water elegantly finds its place between the layers of oil and solids. Once this miraculous division is achieved, the two liquids are effortlessly drawn out from the decanter. Much like the 2-phase separation, the solids are efficiently transported via the scroll to the discharge points.

  Three-phase separation technology is a game-changer in numerous applications, including crafting premium edible oils such as olive oil, managing complex oil sludge processes, and pioneering the creation of biodiesel, to name just a few.

Decanter centrifuges are marvels of engineering, with several pivotal components working in harmony to extract solids from liquids. These vital parts include:

1. The heart of the centrifuge, the bowl is a cylindrical container engineered to spin on a horizontal axis with precision. As the mixture enters the spinning bowl through a dedicated feed pipe, the centrifugal forces elegantly separate the solids and liquids, which are then channeled through distinct outlets.
2. This ingenious helical screw, nestled within the bowl, is powered by a motor and rotates at a slightly gentler pace than the bowl itself. Its mission is to gently guide the solids towards the outer wall of the bowl, where centrifugal forces help separate them from the liquids.
3. Strategically located on the bowl's outer wall, this outlet is the gateway for ejected solids, ensuring a seamless separation process.
4. Positioned at the bowl's base, this outlet is dedicated to the smooth discharge of separated liquids.
5. Comprising a robust motor and other critical components, this system is the powerhouse that propels the bowl and scroll, ensuring consistent and efficient performance.
6. A sophisticated network of sensors and components, the control system vigilantly monitors and orchestrates the centrifuge's operations, maintaining peak performance.
7. A sturdy framework and structural components provide unwavering support for the bowl and other essential centrifuge parts.
8. This specialized pipe ensures the consistent introduction of the mixture into the centrifuge's bowl, setting the stage for effective separation.
9. Engineered to deliver a steady flow, this pump feeds the mixture into the feed pipe with precision and reliability.
10. An assembly of sensors and components meticulously monitors and regulates the mixture's flow into the centrifuge, ensuring optimal performance.

1. The process begins as the slurry is guided into the centrifuge, traversing through an intake pipe to embark on its transformational journey.
2. An internal feed compartment takes the helm, delivering the slurry through a nozzle into the bowl with finesse.
3. The bowl, a whirlwind of motion, spins at remarkable speeds, unleashing the power of centrifugal forces.
4. In a matter of seconds, the rapid rotation orchestrates an elegant separation, swiftly distinguishing solid material from liquid.
5. The conveyor deftly transports the solid material upwards, where it gracefully exits through a nozzle, completing its journey.
6. With the solid material expertly removed, the purified liquid makes its grand exit from a separate outlet. This capability to achieve immaculate liquid purity underscores the decanter centrifuge's role as an indispensable asset for waste water treatment facilities. Yet, the versatility of centrifuges extends far beyond, serving as pivotal machinery across a multitude of industries. Their user-friendly installation, requiring no foundation, combined with their time and material efficiency, makes them a cornerstone in blue-collar sectors.

7. The decanter centrifuge process boasts a series of remarkable characteristics that establish it as a highly effective solution for the separation of solids from liquids. These distinct features include:

8. : The brilliance of decanter centrifuges lies in their ability to operate without interruption, facilitating an unceasing flow of material for processing. This makes them exceptionally well-suited for applications demanding high throughput.
9. Decanter centrifuges excel in achieving superior separation of solids and liquids, delivering unmatched efficiency. They are especially proficient in handling fine or dense solids that may pose challenges to other separation methods.
10. The adaptable nature of decanter centrifuges allows for the customization of separation parameters, such as the bowl and scroll's speed and angle, to perfectly align with the separation needs of diverse materials.
11. With a design that demands relatively low maintenance, decanter centrifuges present themselves as a cost-efficient choice across numerous applications.
12. Decanter centrifuges showcase their versatility by efficiently handling a vast array of materials, including those with varied densities, as well as suspensions and emulsions, making them indispensable across industries.
13. Compared to other separation techniques like filtration and sedimentation, decanter centrifuges shine with their superior energy efficiency, demanding significantly less energy for operation.
14. The smartly engineered compactness of decanter centrifuges allows for easy integration into existing process systems, maximizing space utilization.

Within the decanter centrifuge, the incoming separation medium is introduced at the core of the infeed chamber of the scroll, gaining velocity through the feed. The throughput significantly influences the residence time.

In the heart of the decanter bowl, the separating medium attains peak speed, compelling solids to settle along the bowl's interior surface, characterized by its cylindrical or conical form.

A sophisticated gear mechanism in industrial decanter centrifuges creates a speed differential between the decanter bowl and the scroll. This differential speed precisely controls the quantity of solids in the outfeed.

Pond Depth / Precision Weir Discs

In a decanter centrifuge, the clarified liquid journeys to the cylindrical end of the bowl, exiting through perforations in the bowl cover. These apertures house meticulously adjustable weir discs/plates that enable precise adjustment of the bowl's pond depth, determining the filling volume.

Across a multitude of industries, decanter centrifuges play a pivotal role in a wide range of applications, including:

1. In the chemical industry, decanter centrifuges are instrumental in separating chemical products and by-products, such as acids, alkalis, and solvents. They also excel in purifying and dewatering chemical products like polymers and resins.
2. Within the pharmaceutical realm, decanter centrifuges are utilized for the separation of pharmaceutical products and by-products, including drugs, excipients, and intermediates. They also purify and dewater pharmaceutical products, such as proteins and enzymes, with precision.
3. Decanter centrifuges are versatile machines employed to skillfully separate and purify food products and their by-products. From the rich creaminess of cheese to the refreshing tang of juice, and the delightful smoothness of fruit puree, these centrifuges ensure purity and quality. The machines also perform excellently in removing excess moisture from dairy delights like cheese and yogurt, offering a cleaner, fresher product.
4. Decanter centrifuges are critical in the effective treatment and meticulous dewatering of sludge and other waste materials, playing a vital role in wastewater treatment plants. They skillfully separate oil from water in crucial oil spill cleanup operations, ensuring environmental preservation and efficiency.
5. In the oil and gas sector, decanter centrifuges are indispensable. They deftly separate oil, water, and solids during drilling and production, ensuring a high degree of purification and dewatering for crude oil and petroleum products, enhancing both quality and safety.
6. Decanter centrifuges are expertly utilized to separate valuable minerals and solids from water and other liquids in ore processing and beneficiation operations, contributing significantly to resource extraction efficiency.
7. In power generation, decanter centrifuges are essential for dewatering coal and other fuels, optimizing fuel preparation and energy output.
8. The pulp and paper sector benefits from decanter centrifuges to dewater pulp and paper sludge, enhancing operational efficiency and product quality.
9. Decanter centrifuges extend their utility to diverse industries like automotive, aviation, and aerospace, efficiently separating and purifying a wide range of materials, thus supporting innovative manufacturing and maintenance processes.

• Decanter centrifuges exhibit a sleek, clean design with minimal to no odour challenges, enhancing operational environments.
• These devices offer easy installation and rapid startup/shutdown, occupying a smaller operational footprint compared to alternative methods, thus offering significant space-saving benefits.
• The flexibility of the decanter centrifuge is remarkable, with adjustable bowl and cone designs to suit various applications. Pre-programmed design curves predict sludge types effectively, unlike belt filter presses that lack such adaptability. This versatility allows the machine to perform crucial tasks like thickening and dewatering with unparalleled efficiency.
• The machine boasts a superior throughput capacity, surpassing smaller machines and enhancing overall productivity.
• This efficiency reduces the need for multiple units, streamlining operations and cutting costs.
• With its straightforward optimization and operation, thanks to a limited set of significant variables and reliable feedback data, the device stands out in its usability.
• Compared to other methods, the decanter centrifuge significantly lowers labour costs, requiring minimal maintenance and operator attention, ensuring cost-effective performance.
• In contrast to methods like the belt filter process, decanter centrifuges offer outstanding process flexibility and superior performance, making them a preferred choice in diverse applications.

• The decanter centrifuge struggles with the separation of biological materials such as cells and viruses that have minimal density differences. The tubular-bowl centrifuge excels in handling these challenging separations.
• The operation of the machine can be notably loud and subject to vibrations, which may require soundproofing measures.
• Due to high G-forces, the device has significant energy demands, which could impact operational costs.
• The decanter centrifuge also involves substantial equipment costs. To prevent wear and ensure longevity, hard surfacing and abrasion protection for the scroll are necessary, leading to additional maintenance considerations.

A centrifuge utilizes centrifugal force to expertly separate solids from liquids or components based on density variations. A decanter centrifuge is a specialized type designed for continuous solid-liquid separation, enhancing operational efficiency.

There are several key differences between a general centrifuge and a decanter centrifuge:

1. Decanter centrifuges are masterfully engineered to support seamless and uninterrupted operations, allowing them to adeptly manage a constant influx of material with ease. In contrast to other centrifuge varieties, such as batch centrifuges which handle materials in separate lots, decanter centrifuges provide continuous efficiency in processing.

1. Decanter centrifuges possess an integral component known as a scroll, a precisely crafted helical screw subtly rotating at a slightly reduced speed compared to the bowl itself. This scroll meticulously guides the solids to the bowl's outer wall, where the magic of centrifugal force takes place, effectively separating solids from liquids. Unlike other centrifuges that may lack this feature or utilize alternative conveyor systems, the scroll ensures efficient separation.
2. Decanter centrifuges feature a strategically positioned solids discharge port on the bowl's outer wall, dedicated to expelling the separated solids. While some centrifuges might employ different mechanisms for solids discharge, this port ensures streamlined and effective removal of materials.
3. : The primary forte of decanter centrifuges lies in their proficiency in separating solids from liquids, setting them apart from other centrifuge types which may cater to a broader spectrum of applications. These applications include the separation of mixture components based on density or the purification of various liquids.

In summary, decanter centrifuges represent a specialized category of centrifuges, meticulously designed to excel in the continuous separation of solids from liquids. Their unique design features differentiate them from other centrifuge types, which may be tailored for varied purposes and tasks.

A decanter centrifuge is an ingenious apparatus that specializes in the efficient separation of solids and liquids within a mixture. Operating as a continuous process, it skillfully employs the power of centrifugal force to achieve separation. These versatile centrifuges find their place across a myriad of industries and applications, including chemical processing, pharmaceuticals, food manufacturing, environmental engineering, oil and gas extraction, mining and mineral processing, power production, and pulp and paper manufacturing.
Here are some exemplary uses of a decanter centrifuge:
Expertly separating various chemicals-like acids, alkalis, and solvents-within the chemical industry
Efficiently isolating pharmaceutical products, including drugs and excipients, within the pharmaceutical sector
Skillfully separating food items, such as milk and juice, within the food processing industry
Effectively treating and dewatering sludge at wastewater treatment facilities in the environmental engineering realm
Proficiently separating oil, water, and solids during drilling and production activities within the oil and gas sector
Successfully segregating minerals and various solids from water in ore processing and beneficiation within the mining and mineral processing industry
Dewatering coal and other fuels, enhancing power generation processes
Effectively dewatering pulp and paper sludge within paper mills, playing a vital role in the pulp and paper industry

Absolutely, a decanter is indeed a type of centrifuge. Centrifuges are groundbreaking machines that harness centrifugal force to adeptly separate solids from liquids or to distinguish components of a mixture based on density. A decanter centrifuge is a specialized breed, meticulously crafted to separate solids from liquids continuously, setting it apart in the centrifuge family.
Decanter centrifuges stand out due to their continuous operational mode, their defining scroll component (a helical screw that rotates at a reduced speed compared to the bowl, guiding solids to the bowl's outer wall), and a dedicated solids discharge port situated on the bowl's exterior. They are pivotal across diverse industrial landscapes, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper sectors.

The term "decanter" typically evokes images of an elegant vessel with a broad base and slender neck, primarily used for presenting and pouring fine wines. However, in the realm of engineering marvels, a decanter centrifuge draws inspiration from this classic form. The bowl of a decanter centrifuge embodies this sophisticated silhouette- a cylindrical chamber with a generous base tapering into a svelte neck, all while rotating on a horizontal axis with precision and finesse.
The adoption of the term "decanter" for centrifuges is rooted in their capability to efficiently separate liquids of varying densities, akin to the separation of wine from its sediment. In this scenario, the centrifuge's bowl mirrors the aesthetic grace of a traditional wine decanter, serving as a sophisticated tool to extract the pristine liquid (akin to the wine) from the heavier residues (akin to the lees) that settle at the base, ensuring purity and clarity in the resulting product.