| Customization: | Available |
|---|---|
| After-sales Service: | Online Support |
| Warranty: | 1 Year |
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Description:
Corn starch,use disc separator to separate the starch and gluten,the gluten ,also called protein,will be coming from the light liquid phase while the crude starch milk discharged from the heavy liquid phase,,there is about 1%-2% gluten remains in the crude starch milk which needs to be deprived of . In the old fashioned process,during this process,3 disc separators would be adopted of the same model but the different diameter of the nozzles.For the large investment ,such group has been out of date.Today,for bigger capacity factory ,one set of disc separator with a 9-12 stage hydro cyclone to wash the starch milk and get the pure corn starch.commonly,1kg corn could obtain 0.7kg corn starch.
1, Large production capacity and regulation range, good separation results.
2, The diameter of drum and disk is big, it have biggish separation space and sedimentation room, the time that material stay in the drum is long, i.e. the treatment time is long, therefore it improve the separation effects and increase the processing capacity.
3, Make use of internal circulation, which can improve the separation effects and concentration of heavy phase. (Underflow thickness can highest achieve to 20Be) After the heavy phase go through nozzles, then the heavy phase discharge out from volute. While the heavy phase go through the bottom of volute, some of heavy phase go back to the heavy phase zone(in the drum) for second separation by passing the refluent pipe, by which it can improve the separation effects and concentration of heavy phase. This machine operate conveniently and stably.
4, Drum adopt upper lifting type configuration, stable operation. There is no material leakage, no pollution in vertical shaft system and easy maintenance. Easy to take out the drum.
5, Long-term continue operation, little stop, stable operation. Don't need to wash the drum and disk frequently.
6, Outer-block nozzle is easy to wash and needn't disassembly the disk. Large nozzle diameter and excessive nozzle quantity , uneasy block;
7, Using imported S-K-F bearing, the bearing can bear large capacity and has a long-term life-span. Adopt oil pump can supply the oil continuely and controlled by PLC automatically, so make the lubricate safety and credibility.
8, The vertical shaft is bi-support even intensity balanced framework, therefore it have great fatigue resistance and good under stress condition.
9, Great load capacity of strap. And the life-span is long. Easy to change the strap, don't need to disassembly the vertical shaft. The strap is tensioned by spring, don't need to regulate the strap after start-up, stable under stress, no skidding, which improve the life-span of strap.
Working Principle
DPF type separator is mainly consists the feed device, rotating drum, cover, the body,horizontal shaft, vertical shaft, ground water pump, machine base, motor and other components.
When the rotating drum running a high speed, when the material enter into the disc separation area through the feeding pump
(1), under the action of the centrifugal force field, the starch particles slip to the inside wall of the drum, discharged from the nozzle
(2),and the light phase like protein and others will collect to the drum center, discharged out of the machine via centripetal pump
(3).The machine has a washing bottom pump, the washing water into the drum from the vertical center hole
(4), it is used for washing the yellow paste of the starch material, and effectively improve the quality of starch.
Main parameter
|
Main parameter |
DPF445 |
DPF530 |
DPF550 |
|
Bowl Inner Diameter |
445 mm |
530 mm |
550 mm |
|
Disc Number |
73 |
80 |
110 |
|
Bowl Rotating Speed |
5100 rpm |
4650 rpm |
4500 rpm |
|
Separating Factor |
6480 |
6400 |
6230 |
|
Disc: Diameter |
310 mm |
|
429 mm |
|
Throughput Capacity |
35000~40000 L/h |
45000 L/h |
75000 L/h |
|
Starting Time |
≈2 min |
≈ min |
≈4 min |
|
Motor Power Nominal Speed |
37 Kw 1470 rpm |
37 Kw 1470rpm |
55 Kw 2920 rpm |
|
Nozzle |
10 |
10 |
12 |
|
Overall Dimension (L×W×H) mm |
1503×1129×1516 |
1430×1174×1544 |
2044×1320×1954 |
|
Weight (kg) |
1100 |
1550 |
2100 |
|
Main parameter |
DPF500 |
DPF800 |
DPF1000 |
|
Bowl Inner Diameter |
470 mm |
810 mm |
1000 mm |
|
Bowl Rotating Speed |
5100 rpm |
3000 rpm |
2700 rpm |
|
Nozzle |
10 |
20 |
30 |
|
Separating Factor |
6900 |
4950 |
4150 |
|
Throughput Capacity |
50000 L/h |
130000 L/h |
240000 L/h |
|
Motor Power |
37 Kw |
110 Kw |
250 Kw |
|
Overall Dimension (L×W×H) mm |
2013×786×1714 |
2808×1575×2319 |
3950×2050×3050 |
|
Weight |
1900kg |
6550kg |
1000kg |
Installation note:
Application:
1.Flow chart and factory design layout
2.Equipments manufacture
3.Installation and commissioning
4.Technical service
5.After-sales service:engineers available to service machinery overseas.
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