China Starch Refining Disc Centrifuge Separator for Gluten Thickener

• After-sales Service: Online Support
• Warranty: 1 Year
• Type: Centrifuge
• Object: Starch Separator
• Separation Mode: Centrifuge Separator
• Operating Type: Continuous Type
• Model NO.: DPF
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Raw Material: Wheat, Corn
• Application Fields: Flour Mill
• Material: Stainless Steel
• Certification: CE/ISO
• Machinery Function: Starch Separation
• Transport Package: Wooden Case
• Specification: 1503*1129*1516mm
• Trademark: Shenzhou
• Origin: China

Product Description

China Starch Refining Disc Centrifuge Separator for Gluten Thickener

Description:

Corn starch,use disc separator to separate the starch and gluten,the gluten ,also called protein,will be coming from the light liquid phase while the crude starch milk discharged from the heavy liquid phase,,there is about 1%-2% gluten remains in the crude starch milk which needs to be deprived of . In the old fashioned process,during this process,3 disc separators would be adopted of the same model but the different diameter of the nozzles.For the large investment ,such group has been out of date.Today,for bigger capacity factory ,one set of disc separator with a 9-12 stage hydro cyclone to wash the starch milk and get the pure corn starch.commonly,1kg corn could obtain 0.7kg corn starch.

Product Description

1, Large production capacity and regulation range, good separation results.

2, The diameter of drum and disk is big, it have biggish separation space and sedimentation room, the time that material stay in the drum is long, i.e. the treatment time is long, therefore it improve the separation effects and increase the processing capacity.

3, Make use of internal circulation, which can improve the separation effects and concentration of heavy phase. (Underflow thickness can highest achieve to 20Be) After the heavy phase go through nozzles, then the heavy phase discharge out from volute. While the heavy phase go through the bottom of volute, some of heavy phase go back to the heavy phase zone(in the drum) for second separation by passing the refluent pipe, by which it can improve the separation effects and concentration of heavy phase. This machine operate conveniently and stably.

4, Drum adopt upper lifting type configuration, stable operation. There is no material leakage, no pollution in vertical shaft system and easy maintenance. Easy to take out the drum.

5, Long-term continue operation, little stop, stable operation. Don't need to wash the drum and disk frequently.

6, Outer-block nozzle is easy to wash and needn't disassembly the disk. Large nozzle diameter and excessive nozzle quantity , uneasy block;

7, Using imported S-K-F bearing, the bearing can bear large capacity and has a long-term life-span. Adopt oil pump can supply the oil continuely and controlled by PLC automatically, so make the lubricate safety and credibility.

8, The vertical shaft is bi-support even intensity balanced framework, therefore it have great fatigue resistance and good under stress condition.

9, Great load capacity of strap. And the life-span is long. Easy to change the strap, don't need to disassembly the vertical shaft. The strap is tensioned by spring, don't need to regulate the strap after start-up, stable under stress, no skidding, which improve the life-span of strap.

Working Principle

 

DPF  type separator is mainly consists the feed device, rotating drum, cover, the body,horizontal shaft, vertical shaft, ground water pump, machine base, motor and other components.

When the rotating drum running a high speed, when the material enter into the disc separation area through the feeding pump

(1), under the action of the centrifugal force field, the starch particles slip to the inside wall of the drum, discharged from the nozzle

(2),and the light phase like protein and others will collect to the drum center, discharged out of the machine via centripetal pump

(3).The machine has a washing bottom pump, the washing water into the drum from the vertical center hole

(4), it is used for washing the yellow paste of the starch material, and effectively improve the quality of starch.

Main parameter 

Main parameter	DPF445	DPF530	DPF550
Bowl Inner Diameter	445 mm	530 mm	550 mm
Disc Number	73	80	110
Bowl Rotating Speed	5100 rpm	4650 rpm	4500 rpm
Separating Factor	6480	6400	6230
Disc: Diameter	310 mm		429 mm
Throughput Capacity	35000~40000 L/h	45000 L/h	75000 L/h
Starting Time	≈2 min	≈ min	≈4 min
Motor Power Nominal Speed	37 Kw 1470 rpm	37 Kw  1470rpm	55 Kw 2920 rpm
Nozzle	10	10	12
Overall Dimension (L×W×H) mm	1503×1129×1516	1430×1174×1544	2044×1320×1954
Weight (kg)	1100	1550	2100

Main parameter	DPF500	DPF800	DPF1000
Bowl Inner Diameter	470 mm	810 mm	1000 mm
Bowl Rotating Speed	5100 rpm	3000 rpm	2700 rpm
Nozzle	10	20	30
Separating Factor	6900	4950	4150
Throughput Capacity	50000 L/h	130000 L/h	240000 L/h
Motor Power	37 Kw	110 Kw	250 Kw
Overall Dimension (L×W×H) mm	2013×786×1714	2808×1575×2319	3950×2050×3050
Weight	1900kg	6550kg	1000kg

Working Diagram


Installation note:
1. Need sufficient space to install and maintainance
2. The install foundation should be smooth and fixed.
3. Between the foundation and frame, you have to install the vibration reducer gasket
4. All pipes connected with the machine should be the hose.
 

Application:

• wheat starch,
• cornstarch,
• sweet potato starch,
• cassava starch
• potato starch,
• bleaching earth
• recovering pulp

Our Services 

1.Flow chart and factory design layout

 

2.Equipments manufacture

 

3.Installation and commissioning

 

4.Technical service

 

5.After-sales service:engineers available to service machinery overseas.

FAQ

1. who are we?
We are based in Zhejiang, China, start from 2007,sell to Domestic Market(15.00%),Africa(10.00%),Mid East(10.00%),Western Europe(8.00%),South America(6.00%),North America(5.00%),Oceania(5.00%),Northern Europe(3.00%),Eastern Asia(2.00%),South Asia(2.00%),Eastern Europe(1.00%),Southeast Asia(1.00%),Southern Europe(1.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Decanter centrifuge,Screw sludge dewatering machine,Three-phase centrifuge,Shaftless screw conveyor,Automatic Polymer Dosing System

4. why should you buy from us not from other suppliers?
With more than 20 years of production history, the products have gone abroad, Long-term cooperation with institutions of higher learning. we have the product design and development capabilities of LW series centrifuges, and have obtained national patents.