Glass Lined Reactor/Stainless Steel Pressure Kettle/ Enamelled Reactor Mixing Tank

Product Description

Product Description

Enamelled reactor is the glass containing high silica, lined in the inner surface of the steel container, burned at high temperature and firmly attached to the metal surface to become a composite material products. Therefore, it has the double advantages of glass stability and metal strength, and is an excellent corrosion-resistant equipment.

Enameled reactor is kind of pressure vessel which combine the inside glass fusion with the outside steel structure into one body, it is resistant to attack from most chemicals and to mixtures of corrosive materials that is used in a wide range of chemical processes that involve harsh chemicals. Enameled reactors are meticulously produced with an impermeable, smooth, anti-stick surface that achieves an optimum balance of corrosion resistance, thermal properties and mechanical strength. Enameled reactors have become well known and broadly used for carrying out elevated or reduced temperature and/or elevated or reduced pressure chemical reactions as well as the blending (mixing) of non-reacted elements or compounds in field as chemical, pharmaceutical, bio-tech, food&beverage, flavor&fragrance, and nutraceutical industry.

Main application

Glass lined reactor is widely used in chemical, petroleum, pharmaceutical, pesticide, food and other industries. In order to ensure the normal use of glass-lined equipment, its main performance and installation, use of precautions are described below.

1, the use of pressure: 0.2 --- 0.4Mpa

2, acid resistance: a variety of organic acids, inorganic acids, organic solvents have good corrosion resistance. Such as glass-lined specimens placed in 20% HCI solution boiled 48h, the corrosion rate of 0.9g/m.d (excellent indicator for 1.0g/m.d).

3, alkali resistance: glass-lined alkaline solution corrosion resistance is poorer than the acid solution. However, the glass-lined specimens placed in 1N sodium hydroxide solution corrosion, test temperature 80 ºC time 48h. corrosion rate of 6.76g/m.d (superior indicator for 7.0g/m.d).

4, operating temperature: glass-lined equipment heating and cooling, should be carried out slowly. The operating temperature of glass-lined equipment is 0-200ºC, and the resistance to rapid temperature change is ≥200ºC.

5, porcelain layer thickness: glass equipment porcelain layer thickness 0.8-2.0mm, glass-lined equipment accessories porcelain layer thickness 0.6-1.8mm.

6, resistance to voltage: glass lining has good insulation, when the glass lining in the specified thickness with 20KV high-frequency spark inspection of the porcelain layer, high-frequency sparks can not break through the porcelain layer.

7, impact resistance: the smaller the internal stress of the glass layer, the better the elasticity, the greater the hardness, the higher the bending and compressive strength, the better the impact resistance. Glass layer in the specified thickness, with a diameter of 30mm, weight 112g steel ball impact, its impact power of 282 × 10J (superior indicators for 260 × 10J).

Main structure

Specification Model		50	100	200	300	500	1000	1500	2000	3000	5000	6300
Nominal Capacity (L)		50	100	200	300	500	1000	1500	2000	3000	5000	6300
Actual Capacity (L)		71	128	247	369	588	1250	1720	2160	3380	5224	6735
Heat Exchange Area(m2)		0.34	0.66	1.26	1.75	2.64	4.54	5.34	7.02	8.61	13	16.4
Dimension mm	D1	500	600	700	800	900	1200	1300	1300	1600	1750	1750
	D2	600	700	800	900	1000	1300	1450	1450	1750	1900	1900
	D3	706	816	918	1028	1130	1468	1622	1622	1964	2152	2152
	Hl	265	300	345	380	405	480	505	505	580	617	617
	H2	400	500	700	800	1000	1200	1400	1745	1740	2050	2997
	H3	300	320	350	350	400	500	500	500	600	670	700
	H4	945	945	953	1154	1154	1276	1276	1276	1326	1326	1475
	H	1705	1845	2110	2440	2700	3000	3310	3650	3785	4800	5580

1, kettle, kettle cover by the stainless steel plate, the reaction tank itself and the living set of flange line composition, kettle cover for the traditional type of back cover plate, both along the circle on the orientation of the joint distribution, the main bolts and nuts tightening coupling.

2, the main sealing of the reaction tank is this multi-line sealing. Other sealing points by with the plan, curved surface layer and curved surface layer of the arc touch sealing. Tubular reactor with the help of the high precision and smoothness of the surface, more than excellent sealing practical effect.

3, in the reaction tank, cylinder silicon carbide core installed in the tube reactor outside, the electric furnace wire over the core. The bottom of the furnace crosses over the lower side of the furnace shell, according to the junction head and the rubber sleeve cable line is connected with the control board.

4, enamelled reactor cover is equipped with air pressure gauge, engineering bursting film insurance device, steam and high efficiency liquid phase valve, temperature sensor, etc., so that everyone knows the kettle reflecting the situation at any time, adjust the kettle substances accounted for to ensure the safety of the actual operation.

5, the coupling key is made of two internal and external possess strong magnetic field ring, and have the working pressure bearing sleeve in. The stirring device of this tube reactor is made of AC servo motor according to the coupling drive, the rate of AC servo motor carries on the manipulation, and manipulates the purpose of mixing rate can be maintained.

6, the upper end of the sleeve specification is equipped with a speed-limiting electromagnetic coil. When the mixing device and the inner magnetic ring close together, the electromagnetic coil caused by the induction of electric potential. The potential difference corresponds to the mixing rate, and the potential difference can be transmitted to the tachometer to display the information mixing rate.

7,Cooling circulating water jacket is installed in the middle of magnetic field coupling and enamelled reactor. When the operating temperature is high, the cooling circulating water should be water-cooled, and the magnet is too high to be demagnetised.

8, rolling bearing selection of stainless steel plate or high toughness high purity graphite rolling bearing, friction damage, maintenance period is long.

Features

1, the structure is basically the same. In addition to the reaction kettle body, there are transmission devices, stirrers and heating (or cooling) devices, etc., in order to improve the heat transfer conditions so that the reaction temperature control is more uniform, and strengthen the mass transfer process.

2,Higher operating pressure. The pressure inside the kettle is generated by the chemical reaction or formed by the temperature rise, the pressure inside the kettle fluctuates greatly, and sometimes the operation is unstable, and the pressure inside the kettle suddenly increases to more than several times of the normal pressure, so most of the reaction kettle belongs to the pressurised container.

3,Higher operating temperature. Chemical reactions need to be carried out under certain temperature conditions, so the reactor is subject to both pressure and temperature.

4, which usually carry out chemical reactions. In order to ensure that the reaction in the kettle can be carried out uniformly and faster, improve efficiency, so in the reaction kettle is equipped with the corresponding stirring device, which brings about the dynamic sealing of the drive shaft and prevent leakage and other issues.

Product photos

Packaging & Shipping

FAQ

1. who are we?

We are based in Liaoning, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.

 

 

2. how can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

 

 

3.what can you buy from us?

Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine

 

 

4. why should you buy from us not from other suppliers?

We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.

 

 

5. what services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery;

Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;

Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;

Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian