Oil-Based Mud Treatment Decanter Centrifuge

• Customization: Available
• After-sales Service: Permanent Technical Support
• Warranty: 1 Year Warranty for Equipment Spare Parts
• Model NO.: LW
• Object: Solid Liquid or Liquid-Liquid or Liquid-Liquid
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Decanter Centrifuge
• Pressure: Medium Pressure
• Condition: New
• Material: SS304 or SS316 or Other Anticorrosive Materials
• Certification: GMP/CE/ISO
• Electronic Component: ABB or Siemens
• Bearing: F-a-G
• Transport Package: Wooden Cases
• Specification: Based on model
• Trademark: SHENZHOU
• Origin: Zhejiang
• HS Code: 8421192000
• Production Capacity: 500sets
• Package Size: 1500.00cm * 1200.00cm * 1800.00cm
• Package Gross Weight: 1850.000kg

Product Description

Product Introduction:

With the global attention to the natural environment and the soundness and perfection of environmental laws and regulations in various countries, higher requirements have been placed on the disposal of waste on the drilling site, and a new concept of cutting waste while drilling does not fall. The cuttings while drilling treatment system not only can solve the on-site environmental problems, but also can recycle the waste generated by the on-site solid control system, maximize the recovery of useful mud, and carry out the re-treated drilling waste. Concentrated curing/drying/incineration to reduce damage to the environment. The oil-based mud waste treatment system independently designed and developed by SHENZHOU Separation. which consists with high-speed frequency conversion centrifuge, cutting dryer, mud tank assembly, cuttings box, screw pump, screw conveyor. And other equipment, easy to transport while drilling.

The advantages of our product:

1. Industrial design
The whole machine set design follows the concept of advanced industrial design, ensuring the whole machine's stability, functionality, and safety. Also effectively absorbs the shear force of dynamic load during operation.
 
 2. Effectively ease resonance during the rotating of bi-rotor
When the centrifuge works, there are no obvious first-order and two-order resonance regions within the designed speed range, meanwhile, the whole vibration intensity of the bearing seat is definitely within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high-frequency vibration during operation and sudden vibration when shut down.
 
 3. Thoroughly eliminate the phenomenon of liquid ring stalling
The phenomenon of liquid ring stalling happens during the heavy-duty boot or shutdown process of a complete set machine, especially for LW550 and even larger models, It would make a bounce or wild shake, causing extra impact fatigue damage to main bearings, screw bearings, and inner parts of the rotary bowl. Fortunately, our engineers have solved this problem thoroughly.

 4. Unique technique adopts in main component work-blanks 
The manufacturing methods of main component work blanks adopt the centrifugal casting technique and overall mold-making forging technique, thoroughly avoiding risks such as intergranular corrosion and relaxation of residual stress release in welding joints.
 
 5. Main bearing electrical components selection
We use the origin bearings of international first-line brands such as S-K-F, F-A-G, etc. Electrical components mainly adopt ABB and Siemens
 
 6. Constant temperature detection
All fashioning components and assembly units are detected in constant temperature conditions to ensure that actual processing quality meets the requirements of designed precision accuracy.
 
 7. Inter-change ability
Whole machine physical design and processing technique adopted in critical position, ensure all assembly units and bowls of the same centrifuge model are interchangeable. It is not only easy to maintain, but also greatly improves the reliability and safety of the equipment.
 
 8. Simply and safely in bearing disassemblement
One layer of oil film is injected into contact surfaces between the bearing and work-piece by high-
pressure, during the disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts. As a result, it would reduce 90% of the pulling force and lower the risk of damage to high-precision parts when disassembling the bearings.

9. Automatic main bearing lubrication system
Thin oil lubrication
 * Oil pump offers uninterrupted power to ensure oil works circularly;
 * Jet oil lubrication constantly cleans and lubricates bearings and reduces temperature;
 * Oil filter system ensures lubricant's cleanliness;
 * Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for  5-6 minutes  when power fails accidentally;
 * Constant temperature system is available.
 * Adopt a grease with properties of extreme pressure resistance, oxidation resistance, abrasion resistance, water scour resistance,corrosion-proof, and high-temperature resistance.
 * Automatic grease system fills grease on the main bearing at designed hours and quantity.

 10.  Main bearing BH device (patent design)
There are two spare safe bearings at either end of the main bearing. When the machine works well, they keep a certain clearance from the bearing inside the track to the chief axis. When an unexpected condition occurs, the main bearing getting damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance, safe bearings begin to work as the main bearing Meanwhile, the computer's automatic control system would get feedback of abnormal vibration values on the bearing position immediately then activates emergency shutdown and goes a smooth shut down. This system protects the machine free from damage and ensures production safety.
 
 11.  GSRL feeding device (potent design)
The new design of the internal spiral core tube has got the following achieves. Without reducing centrifugal acceleration, shorten the triangle belt's traction time, reduce disorder of swirling flow, and extend separation time. Meanwhile increases the inner working pressure of the centrifuge, and restrains liquid from foaming

Two phase centrifuge specification

Model	Technical parameter					motor power		outline dimension(mm)	Machine weight (KG)
	(Diameter)mm	Rotation speed rpm	Length mm	Separation factor G	capacity M3/h	Main motor KW	Vice motor KW	Dimension: L×D×H
LW250×1000	250	3600	1000	1813	1-3	7.5/11	4/5.5	2065×1050×800	1100
LW360×1200	360	3500	1200	2467	3-8	11/18.5	7.5/11	2600×1500×850	1900
LW360×1500	360	3500	1500	2062	3-8	11/18.5	7.5/11	2800×1400×850	2000
LW420×1750	420	3200	1750	2406	4-20	30/37	11/18.5	3120×1580×1050	3000
LW450×1600	450	3200	1600	2578	5-25	30/45	11/22	3780×1050×1180	3500
LW450×1800	450	3200	1800	2578	5-25	30/45	11/22	3985×1050×1180	3600
LW450×2000	450	3000	2000	2266	5─25	30/45	11/22	4320×1050×1180	3800
LW500×1800	500	3000	1800	2517	10-30	37/55	15/22	4200×1110×1200	4300
LW500×2100	500	3000	2100	2517	10-30	37/55	15/22	4500×1110×1200	4500
LW550×1800	550	3000	1800	2769	10-35	45/55	18.5/22	4380×1160×1230	4800
LW550×2200	550	2800	2200	2412	10-35	45/55	18.5/30	4780×1160×1230	5000
LW650×1750	650	2000	1750	1454	20-50	75/90	30/37	4576×1300×1250	6000
LW650×2000	650	2000	2000	1454	20-50	75/90	30/37	4900×1300×1250	6200
LW800×2000	800	1800	2000	1450	40-100	90/110	45/55	6052×1460×2100	10000
LW1000×2350	1000	1600	2350	1432	50-140	110/132	55/75	6850×1860×2300	12800

More parts show of the decanter centrifuge:

 

Our services  As Follows:

Provide free technical training, guidance and information of accessories.

Our technical staff could instruct our customers on the installation of connector and accessories on site, and deal with technical and quality issues.

Once receive the customer complaints, we will response within 24 hours.

Free maintenance and replacement will be provided if defects result from quality failure of our product.

Our company will provide perfect after-sale services and technical support. 

About us:
1. Shenzhou Machinery Equipment Co., Ltd. is a professional centrifuge supplier.
2.We have an experienced team and professional design institute with over 30 years of experience in centrifuge machinery.We sincerely invite you to visit, If it's not convenient for you to come to our factory, you can also visit by telephone video conference.
3.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so on.
4.At the same time,our product with best prices and good quality,welcome to Shenzhou!


FAQ:
Q1: Where can I get product & price information?
A1: Send us inquiry or email directly, then we will contact you.
Q2: How can I make sure your machinery is suitable for me? 
A2: Please tell all the separation information you know, such as your raw liquid,
two-phase or three-phase separation, solid content in liquid, solid size, the purpose, etc. After analyzing your information, we will to choose a suitable model for you, and send the details and videos to you.
Q3: What should I do if I want to see the separation effect?
A3: If you can come to our factory with the raw liquid, we will provide test service. Or you deliver the raw liquid to us, and we will do a test, and supply you the testing videos.
Q4: How to enjoy the OEM services?
A4: As the manufacturer of the machine, we will try our best to satisfy you if you have any specific requirement, such as the cover device, drum size, motor voltage, etc.