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Decanter centrifuges are automated, compact, low-maintenance equipment that lets you separate liquids from solids in one simple process. Here are the key benefits of decanter centrifuges:
Solid-liquid separation is a common manufacturing process and SHENZHOU has more than two decades of experience using decanter centrifuges to meet this requirement in various industries. Together with our industry know-how and specialist process experience from all over the world, SHENZHOUcan match your exact needs for each particular application and installation.
Decanter centrifuges are indispensable in the oilfield and utility industries, where they facilitate separation, dewatering, and clarification processes, ensuring environmental compliance, resource efficiency, and cost-effectiveness.
Here are some of the common applications of decanter centrifuges:
A decanter centrifuge uses the same standards of gravitational force. However, the procedure is accelerated using nonstop rotation. The constant rotation delivers approximately 1000 to 4000 times the usual gravitational force, decreasing the time necessary for separation from hours to seconds.
The idea of rotational separation is like amusement park rides. In these rides, putting yourself at an angle lets you conquer the gravitational forces generated by rotation. A decanter centrifuge is basically a bowl tube that spins at a very high speed. The bowl tube has an internal conveyor that goes in the same direction but at another velocity.
Advantages of Decanter Centrifuges
Adaptability - A decanter centrifuge can be modified to manage various types of slurry and different concentrations of solids, rendering them adaptable in many industrial applications.
Little to no impact on the environment - By dividing solids from the wastewater, a decanter centrifuge helps in decreasing environmental contamination, guaranteeing that treated water going back into the environment satisfies regulatory guidelines.
Nonstop operation - A decanter centrifuge can work nonstop, giving a dependable and steady process of dividing liquids from solids.
Cost-efficiency- While the first investment can be substantial, the continuous effectiveness of a decanter centrifuge frequently leads to lifelong savings when it comes to disposal and labor costs.
High-efficiency - Decanter centrifuges can handle huge volumes of slurry and have massive separation efficiency, guaranteeing the complete elimination of solids from the liquid.
Automation and control systems- Newer decanter centrifuges typically have automation and control systems, ensuring easy monitoring and accurate adjustments during the separation procedure.
In summary, a decanter centrifuge is a vital tool in wastewater treatment, providing adjustable, effective solutions for dividing liquids from solids. Their applications among several industries emphasize their significance in sustainable practices and environmental safety.
Advantages of a Decanter Centrifuge with Other Machines
Decanter centrifuge water treatment can work uninterruptedly and automatically controlled. It does not need to stop between pressing batches like plate frame machines. This aids in enhancing productivity, saving energy, and decreasing operating costs.
Self-contained, compact design, decreasing the amount of installation space needed compared with other viable processes. Stainless steel material makes it long-lasting.
Saves water and is simple to clean.
The decanter centrifuge treats juices of several sludges, including those having metals and chemicals. Pressed sludge has stability and high dryness.
A decanter centrifuge has a clean appearance and little to no odor issues.
A decanter centrifuge is simple to install and quick to start up and shut down.
The tool can function with a greater throughput capacity than smaller machines. This also decreases the number of units needed.
The device is easy to optimize and operate as it has a few key variables and dependable feedback information.
Since a decanter centrifuge has decreased labor costs compared to other processes, it necessitates low operator attention and continuous maintenance.
Compared to some other processes like the belt filter process, the decanter centrifuge has a greater level of performance and flexibility.
The decanter centrifuge is versatile as various lengths of the cylindrical bowl section and the cone angle can be chosen for various applications. Additionally, the system can be pre-programmed with different design curves to forecast the sludge type, while some competitive processes, like a belt filter press, can't alter the belt type to function for various sludge types. Its flexibility allows the tool to have numerous functions like dewatering or operating for thickening.
Wastewater Treatment Applications
Municipal Wastewater Treatment - A decanter centrifuge is used in municipal wastewater treatment plants to divide sludge from the sewer into solids and liquid components. This division is critical before disposal or further treatment of the sludge.
Industrial Wastewater Treatment - Industries like chemicals, pharmaceuticals, and food and beverage use decanter centrifuges for wastewater treatment. These industries usually generate wastewater with high solid content, making decanter centrifuges instrumental in the separation procedure.
Oily Wastewater Treatment - A decanter centrifuge is efficient in splitting oil and other substances from oily wastewater, rendering them important in the oil, automotive, metalworking, and gas industries.
Dewatering - A decanter centrifuge is also used for dewatering. It eliminates the water from sludge, simplifying and decreasing the cost of incinerating or disposing of solid waste. Previously, a sludge dewatering machine has been used but is generally obsolete and archaic (like belt presses and plate presses).
Recurrent breakdowns and blockages interrupt the function of the entire plant. It is not appropriate for the production expansion plan to satisfy the rising demand for clean water for residents. That's when a decanter centrifuge comes into the picture.
Choosing the Right Decanter Centrifuge for Wastewater Treatment
When determining which decanter centrifuge is right for you, you must consider several factors.
Application - Logically, the most vital concern is how you plan to use the centrifuge. Are you concerned with separating water and oil? You might need a centrifuge mostly for dewatering sludge. You should also consider if you need wastewater filtration.
A decanter centrifuge has a host of applications, even in addition to an industrial environment. Therefore, you must know precisely what you want to use the centrifuge for and buy suitably.
Workload Size - Regardless of the type of decanter centrifuge you use, you can pick between manual or automatic functions. This is vital when evaluating your workload since numerous decanter centrifugal functions need to be uninterrupted. For this type of application, you need an automatic decanter centrifuge that operates on electricity. The advantage is that several of them are self-cleaning, eliminating solids or liquids without human involvement.
For smaller applications, you might be able to use a manual decanter centrifuge. However, these types aren't typical in current industrial settings.
The truth is that there are several options in the decanter centrifuge market. Various modes of operation, various power sources, and various brands. All with substantial differences. For this reason, it's typically better to talk with a decanter centrifuge expert.
At SHENZHOU, our experts are more than pleased to assist with advice. You just need to let us know what application you need a centrifuge for, and we'll advise you on the perfect fit for your needs. With the correct advice, getting the right decanter centrifuge is easy.
SHENZHOU leading provider of industrial decanter centrifuge machines and services. We have a vast range of centrifuges suitable for industrial applications. We've also got the expertise to guarantee you receive supreme quality, productivity, and value from your industrial systems.
If you'd like to find out more about decanter centrifuges for wastewater management and more, we'd be glad to help. Contact the experts at SHENZHOU today to find out more.
Model |
Technical parameter | motor power | outline dimension(mm) | Machine weight (KG) |
|||||
(Diameter)mm | Rotation speed rpm |
Length mm |
Separation factor G |
capacity M3/h |
Main motor KW |
Vice motor KW |
Dimension: L×D×H |
||
LW250×1000 | 250 | 3600 | 1000 | 1813 | 1-3 | 7.5/11 | 4/5.5 | 2065×1050×800 | 1100 |
LW360×1200 | 360 | 3500 | 1200 | 2467 | 3-8 | 11/18.5 | 7.5/11 | 2600×1500×850 | 1900 |
LW360×1500 | 360 | 3500 | 1500 | 2062 | 3-8 | 11/18.5 | 7.5/11 | 2800×1400×850 | 2000 |
LW420×1750 | 420 | 3200 | 1750 | 2406 | 4-20 | 30/37 | 11/18.5 | 3120×1580×1050 | 3000 |
LW450×1600 | 450 | 3200 | 1600 | 2578 | 5-25 | 30/45 | 11/22 | 3780×1050×1180 | 3500 |
LW450×1800 | 450 | 3200 | 1800 | 2578 | 5-25 | 30/45 | 11/22 | 3985×1050×1180 | 3600 |
LW450×2000 | 450 | 3000 | 2000 | 2266 | 5─25 | 30/45 | 11/22 | 4320×1050×1180 | 3800 |
LW500×1800 | 500 | 3000 | 1800 | 2517 | 10-30 | 37/55 | 15/22 | 4200×1110×1200 | 4300 |
LW500×2100 | 500 | 3000 | 2100 | 2517 | 10-30 | 37/55 | 15/22 | 4500×1110×1200 | 4500 |
LW550×1800 | 550 | 3000 | 1800 | 2769 | 10-35 | 45/55 | 18.5/22 | 4380×1160×1230 | 4800 |
LW550×2200 | 550 | 2800 | 2200 | 2412 | 10-35 | 45/55 | 18.5/30 | 4780×1160×1230 | 5000 |
LW650×1750 | 650 | 2000 | 1750 | 1454 | 20-50 | 75/90 | 30/37 | 4576×1300×1250 | 6000 |
LW650×2000 | 650 | 2000 | 2000 | 1454 | 20-50 | 75/90 | 30/37 | 4900×1300×1250 | 6200 |
LW800×2000 | 800 | 1800 | 2000 | 1450 | 40-100 | 90/110 | 45/55 | 6052×1460×2100 | 10000 |
LW1000×2350 | 1000 | 1600 | 2350 | 1432 | 50-140 | 110/132 | 55/75 | 6850×1860×2300 | 12800 |
As a global leader in separation technology, SHENZHOU delivers decanter centrifuges that are built for performance, efficiency, and reliability. SHENZHOOU's state-of-the-art technology ensures maximum dewatering, minimal downtime, and optimal sludge handling, making them the best choice for wastewater treatment facilities looking to improve their operations.