Durable SS316 L Tricanter for Effective Crude Oil and Starch Separation

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge, an innovative piece of machinery, is a specialized type of centrifuge designed to masterfully separate solids from liquids within a mixture. Expertly engineered, this device is central to efficient separation processes. This operation, characterized by its continuity, harnesses centrifugal force to discern and separate the composite elements. As the mixture is judiciously introduced into the centrifuge, the robust centrifugal force generated by its rapid spinning effectively isolates the solids from the liquids.

For expertly handling solid/liquid mixtures with a high solids concentration, decanter centrifuges stand unrivaled. These dynamic, solid-shell scroll centrifuges or decanters operate continuously, contrasting with chamber filter presses. They proficiently separate finely distributed solid particles from the suspension through intense centrifugal forces.

Decanters boast versatility, proving indispensable across a multitude of global industries. These centrifuges are meticulously tailored for unique applications, ranging from sludge dewatering to the meticulous classification and sorting of solids.

To achieve superior separation results, designing solid bowl decanter centrifuges to fit specific process requirements is essential.

• A decanter centrifuge, an advanced centrifuge variant, is employed to segregate solids from liquid mixtures with precision. This continuous process leverages centrifugal force for efficient component separation.
• As the system feeds the mixture into the centrifuge, the powerful centrifugal force propels the separation of solids from liquids during the centrifuge's spin.
• Subsequently, the separated solids and liquids exit the centrifuge through distinct outlets, ensuring streamlined operations.
• Industries spanning chemical to environmental engineering utilize decanter centrifuges for their unparalleled separation capabilities.
• Particularly adept at handling fine or dense solids, these centrifuges surpass traditional methods like sedimentation or filtration, offering unmatched efficacy.
• Additionally, decanter centrifuges excel in dewatering sludge and separating emulsions, reflecting their versatility.
• Renowned for their high efficiency, minimal maintenance, and capability to process large volumes, these centrifuges are indispensable in modern industrial applications.

• A decanter centrifuge ingeniously operates on buoyancy principles, where denser components naturally descend while lighter ones rise. By steering continuous spinning, it accelerates the separation process, generating immense g-forces ranging from 1000 to 4000 G's, drastically reducing the time from hours to mere seconds, and delivering swifter and more manageable outcomes.

  Conceptualized as a rotating sedimentation tank, a decanter efficiently separates solids from liquids. Heavier solid particles settle by gravity, forming a solid phase at the tank's base. In the centrifuge, centrifugal acceleration further expedites this process as heavier solids move outward, forming sediment along the centrifuge bowl's inner wall, achieving faster and more effective separation with centrifugal forces of around 3000 g, compared to just 1 g under gravity.
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the power of a 3-phase decanter centrifuge, it's possible to achieve the separation of three distinct phases in just one streamlined operation. Imagine efficiently disentangling oil and water-two liquids that inherently refuse to mix due to their distinct densities-from a solid phase. In this ingenious process, water gracefully settles between the layers of oil and solids, ready to be drawn out of the decanter post-separation. Just as in a 2-phase separation, the solids are adeptly conveyed by the scroll to designated discharge outlets.

  The realm of three-phase separation unveils an array of remarkable applications: from crafting delicious edible oils such as olive oil to the meticulous processing of oil sludge, and even the innovative production of biodiesel, amongst an array of other transformative uses.

Within the intricate mechanics of a decanter centrifuge, several pivotal components work in symphony to adeptly separate solids from liquids. These integral parts include:

1. Serving as the centrifuge's central powerhouse, the bowl is a cylindrical marvel that spins on a horizontal axis. The mixture destined for separation is introduced into this bowl via a feed pipe, with the ensuing separated solids and liquids gracefully exiting through distinct outlets.
2. Nestled within the bowl is the scroll-a helical screw driven by a motor, which rotates at a slightly reduced speed compared to the bowl. Its mission? To deftly guide solids toward the bowl's outer wall, where centrifugal force comes into play, separating them from the liquids with precision.
3. Strategically positioned on the bowl's outer wall, this outlet serves as the gateway for discharging the separated solids.
4. Located at the bowl's base, this outlet is the portal through which the separated liquids are released, completing their journey of transformation.
5. This system comprises the motor and supplementary components that collectively power the bowl and scroll with precision and efficiency.
6. An ensemble of sensors and components that vigilantly oversee and regulate the centrifuge's operation, ensuring optimal performance and reliability.
7. Comprising the robust frame and accompanying structural elements, this ensures the steadfast support of the bowl and other essential centrifuge components.
8. A conduit designed to channel the mixture into the centrifuge's bowl, setting the stage for separation magic.
9. This pump plays a vital role in maintaining a steady rate, introducing the mixture into the feed pipe with precision and consistency.
10. A sophisticated arrangement of sensors and components dedicated to the meticulous monitoring and management of mixture flow into the centrifuge, ensuring seamless operation.

1. The decanter centrifuge process begins as the slurry enters through an intake pipe, finding its way onto a conveyor for the next stage of transformation.
2. Guided by an internal feed compartment, the conveyor deftly maneuvers the slurry through a nozzle, depositing it into the bowl for separation magic.
3. Spinning at exhilarating high speeds, the bowl generates centrifugal forces that are instrumental in the swift separation of solids from liquids.
4. Within mere seconds, the rapid rotation accomplishes the task of segregating solid material from liquid, epitomizing efficiency.
5. Upon separation, the conveyor artfully transports solid material upwards, channeling it through a nozzle for discharge.
6. With solid material removed, the decanter centrifuge unveils its prowess in purifying liquid, which is released via a distinct output. This purification capability renders it indispensable for waste water treatment facilities. Yet, its impact spans across numerous industries, establishing it as a pivotal element in blue-collar sectors. Much like its fellow decanter equipment, centrifuges boast easy installation without the need for a foundational base. Their efficiency, in turn, conserves both time and resources, solidifying their role as an essential asset.

7. The decanter centrifuge process boasts a set of impressive characteristics that establish it as a highly effective method for the separation of solids from liquids. These advantageous features encompass:

8. : Decanter centrifuges are engineered for uninterrupted operation, facilitating a consistent flow of materials through the system. This capability ensures their suitability for high-volume, demanding applications.
9. With the ability to separate solids and liquids with remarkable precision, decanter centrifuges are especially effective in handling fine or dense solids that pose challenges to other separation methods.
10. The versatile nature of decanter centrifuges is highlighted by their adjustable separation parameters, such as bowl speed and scroll angle, which can be fine-tuned to achieve optimal performance for diverse materials.
11. Designed for efficiency, decanter centrifuges demand relatively low maintenance, translating to cost savings and operational ease across various applications.
12. Capable of handling an extensive array of materials, decanter centrifuges excel in separating substances with varying densities, suspensions, and emulsions.
13. Decanter centrifuges are inherently more energy-efficient compared to alternative separation techniques like filtration and sedimentation, requiring significantly less energy to operate.
14. Thanks to their relatively compact design, decanter centrifuges can be seamlessly integrated into existing process systems, optimizing space and functionality.

The separation medium enters the centre of the infeed chamber via the feed, where it is swiftly accelerated. The residence time is governed by the throughput, dictating overall processing time.

Within the decanter bowl, the medium reaches optimal speeds, compelling solids to settle along the inner surfaces of its cylindrical or conical structure.

A gear mechanism induces a speed differential between the bowl and the scroll in industrial decanter centrifuges, impacting the solids content in the outfeed.

Pond Depth / Weir Discs

In operation, the clarified liquid flows to the bowl's cylindrical end, exiting through precision-engineered perforations containing adjustable weir discs, allowing for tailored pond depth and filling volume.

Decanter centrifuges serve an extensive range of industries and applications, including but not limited to:

1. Utilized for the separation of chemical products and by-products like acids, alkalis, and solvents, decanter centrifuges also excel in the purification and dewatering of products such as polymers and resins.
2. In the pharmaceutical sector, decanter centrifuges are pivotal for separating products and by-products such as drugs, excipients, and intermediates, as well as purifying and dewatering proteins and enzymes.
3. Decanter centrifuges are integral to the separation of food products and by-products like milk, juice, and fruit purée. They also facilitate the purification and dewatering of products like cheese and yogurt.
4. Decanter centrifuges are pivotal in the treatment and dewatering of sludge, as well as other waste materials, ensuring efficient processing and management. These centrifuges are integral to wastewater treatment facilities, enhancing the purification process and ensuring environmental compliance. In addition, they play a critical role in separating oil from water during oil spill cleanup operations, thereby protecting aquatic ecosystems.
5. Within the oil and gas sector, decanter centrifuges excel at separating oil, water, and solids in both drilling and production phases. Their utility extends to purifying and dewatering crude oil and various petroleum products.
6. In the mining and mineral processing industry, decanter centrifuges are indispensable for separating minerals and solids from water, optimizing ore processing, and beneficiation operations.
7. In power generation, decanter centrifuges efficiently dewater coal and other fuel types, enhancing energy production processes.
8. In the pulp and paper industry, these centrifuges aid in dewatering pulp and paper sludge, streamlining operations within paper mills.
9. Beyond these sectors, decanter centrifuges contribute to industries such as automotive, aviation, and aerospace, where they separate and purify diverse materials effectively.

• Decanter centrifuges provide a sleek design with minimal to no odor issues, enhancing operational environments.
• Their installation is straightforward, with rapid startup and shutdown capabilities, and they require a smaller operational footprint compared to alternative solutions.
• With adaptable bowl portions and cone angles, the decanter centrifuge is versatile across applications. Pre-programmed design curves offer predictive capabilities for sludge variations, unlike belt filter presses that lack this adaptability.
• The machine delivers a higher throughput capacity than smaller counterparts, significantly optimizing industrial operations.
• This high capacity reduces the need for multiple units, streamlining processes and cutting costs.
• Ease of optimization and operation is achieved through a limited set of key variables and reliable feedback systems, ensuring efficient performance.
• The decanter centrifuge boasts lower labor expenses due to minimal maintenance needs and reduced operator intervention.
• Surpassing alternatives like the belt filter process, it offers enhanced flexibility and superior operational performance.

• Decanter centrifuges struggle with the separation of biological materials such as cells and viruses, where density changes are minimal. In such cases, tubular-bowl centrifuges provide a competent alternative.
• Noise and vibrations can be significant issues during operation, requiring attention to mitigate disruptions.
• High G-forces contribute to substantial energy consumption, a factor to consider in energy resource planning.
• The equipment entails considerable expense, necessitating hard surfacing and abrasion-resistant materials for maintenance and longevity.

While a centrifuge utilizes centrifugal force for separating solids from liquids or mixture components based on density differences, a decanter centrifuge specializes in continuous solid-liquid separation.

Key distinctions exist between a general centrifuge and a decanter centrifuge:

1. Decanter centrifuges are engineered for seamless continuous operation, enabling the processing of a steady material flow, unlike batch centrifuges, which handle material in separate cycles.

1. Decanter centrifuges, distinguished by their helical screw or scroll, present a marvel of engineering. This scroll, elegantly mounted inside the bowl, rotates at a slightly reduced speed compared to the bowl itself. In this ingenious dance of mechanics, the scroll drives the solids with precision towards the outer wall of the bowl. Here, centrifugal force masterfully separates the solids from the liquids. While other centrifuge variations might lack this scroll or employ alternative conveyor systems, the decanter's design remains unmatched in its efficiency.
2. Expertly designed, decanter centrifuges feature a specialized solids discharge port meticulously positioned on the outer wall of the bowl. This port serves as the gateway for efficiently expelling the separated solids. Contrastingly, other centrifuge types may implement varied methodologies for solids discharge, yet none match the directness and reliability of the decanter's approach.
3. Decanter centrifuges excel in their primary role of separating solids from liquids, epitomizing precision and consistency. While other centrifuge types offer versatility in applications, such as density-based separation or liquid purification, the decanter shines in its specialized domain, ensuring seamless separation in various industries.

In essence, decanter centrifuges represent a pinnacle in specialized centrifuge design, tailored for the continuous separation of solids from liquids. Although other centrifuge types might incorporate different designs for varied purposes, the decanter centrifuge remains a paragon in its field.

A decanter centrifuge stands as a technological marvel, expertly separating solids from liquids within mixtures through continuous centrifugation. Its versatility is renowned across numerous sectors, from chemical and pharmaceutical to food processing and environmental engineering. Whether in oil and gas, mining, power generation, or pulp and paper, decanter centrifuges are indispensable, providing reliable separation with unmatched efficiency.
Here are some quintessential examples showcasing the utility of decanter centrifuges:
In the chemical industry, these centrifuges adeptly separate chemicals like acids, alkalis, and solvents, ensuring precision and purity.
Within the pharmaceutical realm, decanter centrifuges meticulously separate complex mixtures of drugs and excipients, guaranteeing efficacy and safety.
In food processing, decanter centrifuges are vital for separating dairy or juice products, maintaining quality and taste.
In environmental engineering, they are key to treating and dewatering sludge in wastewater plants, promoting sustainability.
For the oil and gas industry, they deftly separate oil, water, and solids during drilling and production, optimizing resource extraction.
In mining and mineral processing, these centrifuges efficiently extract minerals from suspensions, enhancing operational productivity.
Within power generation, they play a crucial role in dewatering coal and other fuels, supporting energy efficiency.
In the pulp and paper industry, decanter centrifuges dewater pulp and paper sludge, enhancing processing efficiency and reducing waste.

Indeed, a decanter is a specialized form of centrifuge that epitomizes the use of centrifugal force to achieve precise separation of solids from liquids in mixtures. Designed for continuous operation, the decanter centrifuge excels in industries that rely on consistent and efficient separation processes.
Decanter centrifuges are renowned for their continuous operation, characterized by a scroll, a helical screw that rotates subtly slower than the bowl, guiding solids to the bowl's outer wall. Coupled with a solids discharge port situated on the bowl's periphery, these features make decanter centrifuges indispensable across diverse industries, from chemicals and pharmaceuticals to food processing and environmental solutions.

The term "decanter" draws inspiration from a container traditionally used for wine, known for its wide base and narrow neck. Analogously, a decanter centrifuge features a bowl that mimics this shape-a cylindrical vessel with a wide foundation and a slim neck, spinning seamlessly on a horizontal axis, capturing the essence of its namesake while serving its powerful separation function.
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