Product Description
Pgz Scraper Bottom Discharge Industrial Centrifuge Used for Wheat starch
PGZ centrifuges have a perfect automatic performance and a large processing capacity. In accordance with users' demand, procedures such as feeding, separating, washing, dehydrating and discharging can all be automatically finished followed by remote control. It's suitable for solid-liquid separation of fibroid products as well as suspension which contains fine grains and medium size grains solid.
Operating principle
The automatic bottom discharge scraper centrifuge is vertical fully-automatic filtration centrifuge. The motor drives the drum to rotate at high speed through the belt, and under the control of pre-written program, the material to be separated is fed into the drum through the feed system. After the material is filtered through the filtration medium ( filter cloth/screen) under the action of centrifugal force, the liquid phase discharges out of the centrifuge through the liquid pipeline, and the solid phase is retained in the drum. A material detection device is used to detected material filling position in real-time manner, and when the solid cake deposited in the basket reaches the specified holding capacity of the centrifuge, feeding stops. Then wash and dry the solid cake. After the solid cake meets requirements for knock-out, the centrifuge reduces to the scraping rate, under the hydraulic control, the scraper device removes the solid cake, and then the cake discharged at the bottom outlet of the centrifugal. Once the materials to be separated enter the fast-spinning basket, it will be filtrated by the filter liner under the centrifugal force.The liquid flows out through the liquid outlet, but solids deposit on the internal wall of the basket. Once the solid cake reaches the rate capacity, feeding stops. Wash the solids cake,and then drain out the washing water. Finally stop the machine. The solid cake is discharged manually and move to next batch.
Specifications:
Items
|
Models
|
SGZ/PGZ800
|
SGZ/PGZ1000
|
SGZ/PGZ1250
|
SGZ/PGZ1500
|
SGZ/PGZ1600
|
SGZ/PGZ1800
|
Basket Dia (mm)
|
800
|
1000
|
1250
|
1500
|
1600
|
1800
|
Basket Volume (L)
|
100
|
190
|
400/500
|
610
|
800/1000
|
1200
|
Max. Load (kg)
|
135
|
255
|
500/600
|
820
|
1000/1200
|
1250
|
Max. Rotating speed (r/min)
|
1200/1500
|
1100/1200
|
1100/1200
|
850
|
850
|
800
|
Centrifuge Force
|
645/1008
|
677/805
|
700/1008
|
606
|
647
|
645
|
Motor (kW)
|
7.5/11
|
15
|
22/30
|
37
|
37/45
|
55
|
Dimension (L*W*H) (mm)
|
1850*1250*2045
|
2200*1500*2250
|
2550*1800*2550
2550*1800*2900
|
2900*2100*2700
|
3200*2400*3000
3200*2400*3250
|
3500*2500*3400
|
Weight (kg)
|
2000
|
3500
|
5000
|
8000
|
9500
|
15000
|
Details
Performance characteristics
1. Platform base structure could lower the center of gravity and stabilize the machine. No foundation construction makes
convenient installation and repairing.
2. Platform base with liquid damping isolators:Applying the liquid damping technique improves performance of vibration absorption in centrifuge.
3. Inclined feed disk:we discarded the central feed or side feed method.
4. Air recoil and pneumatic auxiliary scraper:this technology effectively reduces the solids remained in the basket and effective resume the performance of the filter cloths.
5. Nitrogen protection system:ensuring the safety during the operation.
6. Big hinged cover and CIP system, which avoiding cross contamination against the products.
7. Multiple safety protection devices: over-vibration protection,over-current protection, thermal control protection, cake layer controller, protection for scraper movement, protection when open the cover,various signs and warning identifications.
8. PLC control, touch screen, inverter control, dynamic braking, feedback braking, self-diagnosis of equipment fault, automaticcontrol panel and DCS control interface.
9. Polished internal/external surfaces with roughness up to Ra0.2~0.4μm, complying with the related requirements of cGMP.
1. Cleaning and spraying system
2. Nitrogen protection system
3. RF admittance material process control
4. PLC program control
5. Hydraulic action system
6. Gas auxiliary scraper
7. No basic form(equipped with vibration isolation chassis +vibration damper).
8. The corresponding stainless steel(SUS304,321,316L,or titanium) is adopted according to anticorrosive requirements for users' materials to be separated.
Apply to separate the suspended liquid , the solid can be powder, granular, crystal and fibrous. and the diameter of the solid larger than 0.01 mm. it also applies to dewater the work pieces like yarn, textiles and so on.
1.Chemical Industry: gypsum, thiamin, salt, ferric sulfate, boric acid, borax, rubber additive, dye, and other chemical products.
2.Food industry: kitchen salt, sodium glutamate, food additive, Chemical seasonings, sugar
3.Pharmaceutical:Extraction of vitamin, biotic, traditional Chinese medicine and other various drugs
4.Mine and Metallurgy: Copper, zinc, minerals, and metal refining
5. Environmental Protection: with acid discharge, pure water sludge and sewage sludge, etc
Packing & Delivery
We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.
Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers!
Exported country:
At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries
FAQ
1. What certificates do you have?
We can provide CE, ISO 9001, etc
2. What is the warranty period of the equipment?
Normally 1 year warranty.
3. Can we visit your factory?
Of course, we sincerely invite you to visit, If it's not convenient for you to come to our factory, you can also visit by
telephone video conference.
4. What's payment you accept?
A4: T/T, Western Union, L/C, Ali Pay, etc
5. Can it be customized?
Of course, our equipment can be customized according to the actual requirements of customers.
Our service
The technical and after-sale services are listed as follows:
1. Provide free technical training, guidance and information of accessories.
2. Our technical staff could instruct our customers on the installation of connector and accessories , and deal with technical and quality issues.
3. Our products with 1 years' warranty and life maintenance.
4. Once receive the customer complaints, we will response within 24 hours.
5. Our company will provide technical services by phone, fax, e-mail, etc., please refer to the contact details.
6. Our company will implement the contract strictly; deliver the products to location specified by our customers for free in accordance with the mode of transportation.
7. Our company will provide perfect after-sale services and technical support.
Contact person: Cathy
Once receive the calling of complaints, we will respond to it within 12 hours at working time and provide solution within 48 hours. If necessary, our company will send technical staff there and provide on-site solution.