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A decanter centrifuge is a device designed to separate solids and liquids by centrifugal force. Decanter centrifuges are used to separate coconut milk, coconut oil, and water from the coconut meat during the coconut oil extraction process.
How decanter centrifuges can enhance the coconut oil extraction process:
A leading coconut oil plant recently introduced decanter centrifuges to its production line to enhance its oil extraction process. Prior to its implementation, the plant relied on traditional methods that were not only labor-intensive but also inconsistent in terms of oil quality.
Following the installation of the decanter centrifuge, the plant reported a significant increase in oil production of about 20%, while the quality of the oil improved significantly. Continuous operation of the centrifuge has allowed the plant to process 30% more coconuts per day, resulting in increased production capacity and market competitiveness. The reduction in waste and energy consumption is also in line with the mill's sustainability goals, making the decanter centrifuge a key part of its efficient and environmentally friendly production process.
Model
|
Drum diameter(mm)
|
L/D Ratio
|
Drum speed
(rpm)
|
G-Force
|
Main motor power
|
Weight
|
Diemension(mm)
|
LWS355*1460
|
350
|
4.17
|
4000
|
3100
|
22KW
|
2020kg
|
3235*1010*1029
|
LWS420*1680
|
420
|
4
|
3500
|
3080
|
30KW
|
3050kg
|
3459*1320*1303
|
LWS520*2040
|
520
|
4
|
3200
|
3040
|
45KW
|
4200kg
|
4054*1650*1431
|
Application
1.City tap water, domestic sludge dewatering;
2.Oil drilling mud dewatering;
3.Sludge Oil Recovery;
4.Refinery sludge concentrated dehydration;
5.Distiller 's grains dehydration;
6.Paper, printing and dyeing wastewater separation;
7.Medical sludge dewatering;
8.Soy protein dehydration;
9.Plant oil clarification and separation;
10.Cosmetic clarification and separation;
11.Bleaching powder separation.
12.Two phase centrifuge specification
Model
|
Diameter(mm)
|
Lenght(mm)
|
Max speed
|
L/D ratio
|
G-force
|
Capacity(m3/h)
|
Main motor power(Kw)
|
Weight(kg)
|
Dimension(mm)
|
LW250*1000
|
250
|
1000
|
5000
|
4
|
2722
|
0.5-5
|
7.5
|
950
|
2120*1250*680
|
LW300*900
|
300
|
900
|
4200
|
3
|
2964
|
1-6
|
11
|
1160
|
2150*1300*900
|
LW300*1200
|
300
|
1200
|
4000
|
4
|
2784
|
2-6
|
11
|
1350
|
2450*1300*900
|
LW355*1160
|
355
|
1160
|
3600
|
3.3
|
2576
|
2-8
|
15
|
1400
|
2470*1350*830
|
LW355*1460
|
355
|
1460
|
3600
|
4
|
2576
|
2-10
|
15
|
1800
|
2750*1350*830
|
LW400*1200
|
400
|
1200
|
3200
|
3
|
2294
|
3-12
|
18.5
|
1800
|
2730*1600*1080
|
LW400*1600
|
400
|
1600
|
3000
|
4
|
2016
|
3-15
|
22
|
2000
|
3130*1600*1080
|
LW450*1800
|
450
|
1800
|
2800
|
4
|
1976
|
4-25
|
37
|
2500
|
3320*1700*1130
|
LW500*2000
|
500
|
2000
|
2800
|
4
|
1750
|
5-35
|
45
|
4000
|
3520*1800*1170
|
LW530*1855
|
530
|
1855
|
2600
|
3.5
|
2006
|
5-38
|
55
|
4680
|
3885*1350*1600
|
LW530*2120
|
530
|
2120
|
2400
|
4
|
1709
|
5-40
|
55
|
4800
|
4150*1350*1600
|
LW550*2000
|
550
|
2000
|
2800
|
4
|
2412
|
6-40
|
55
|
5700
|
4570*1380*1600
|
LW650*1950
|
650
|
1950
|
2200
|
3
|
1761
|
6-45
|
75
|
5000
|
4840*1510*1720
|
LW650*2600
|
650
|
2600
|
2200
|
4
|
1456
|
6-65
|
90
|
6000
|
5490*1510*1720
|
LW720*2160
|
720
|
2160
|
2200
|
3
|
1612
|
7-80
|
120
|
6000
|
5200*1600*1800
|
The tubular coconut oil centrifuge separator is used primarily for the continuous separation of liquids from liquids or of very fine particles from liquids, although in some cases it is employed as a batch-type centrifuge.
In general, it is used when higher centrifugal fields are required for separation.
The rotating bowl of a tubular coconut oil centrifuge separator consists of a long hollow tube (length many times its diameter).
For continuous separation the feed or material to be centrifuged enters at one end near the axis and is removed in two streams containing the separated material.
In many cases the separation is not complete, and the separated fractions must be passed through the machine several times.
Many different designs for the internal structure of the tube are employed, but, in general, radial vanes are used to bring the feed material up to speed and to slow down the separated streams before they are discharged.
The coconut oil centrifuge separator is driven by a high-speed motor or an air or steam turbine.
The sedimentation takes place as the fluid flows from one end of the tube to the other.
When the heavy material consists of very fine particles or molecules and the concentration is very low, the solid material is usually allowed to deposit on the wall.
In this case the coconut oil centrifuge separator is operated as a batch centrifuge.
The tubular coconut oil centrifuge separator is finding an increasing number of applications because of the high centrifugal fields that may be used (105g near the periphery in some cases).
A few typical uses are as follows:
(1) the purification of vaccines (uncentrifuged vaccines contain a large amount of nonessential and harmful material),
(2) purification of lubricating and industrial oils,
(3) clarification and purification of food products such as essential oils, extracts, and fruit juices, and
(4) separation of immiscible liquids that cannot be separated by gravity.
The disk coconut oil centrifuge separator consists of a vertical stack of thin disks in the shape of cones.
The sedimentation takes place in the radial direction in the space between adjacent cones.
This greatly reduces the settling distance and hence increases the rate at which the material is separated.
The angle of the cones is designed so that upon reaching the inside surface of the cone the heavier material slides down along its surface in a manner that is similar to that of the 37° fixed-angle bottle centrifuge.
The disk coconut oil centrifuge separator usually operates continuously.
The material to be processed enters in one stream and is separated into two purified streams.
These centrifuges are used primarily for the separation of liquids in which the solid or immiscible components occur in relatively low concentrations.
The familiar cream separator, widely used in the dairy industry and on farms for separating cream from milk, is a typical example of this type of centrifuge.
They also are used for the purification of fuel oil, the reclamation of used motor oil, and the removal of soap stock in the refining of vegetable oils.
Basket coconut oil centrifuge separator are often called centrifugal filters or clarifiers.
They have a perforated wall and cylindrical tubular rotor.
In many cases the outer wall of a basket centrifuge consists of a fine mesh screen or a series of screens with the finer mesh screens supported by the heavier coarse screen, which in turn is supported by the bowl.
The liquid passes through the screen, and the particles too large to pass through the screen are deposited.
The basket coconut oil centrifuge separator is employed in the manufacture of cane sugar, in the home and in laundries for the rapid drying of clothes, and in the washing and drying of many kinds of crystals and fibrous materials, etc.