Advanced Vegetable Oil Separator with Automatic Vertical Biodiesel Technology

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 1 Year
• Model NO.: DHC
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Motor: ABB
• Touch Screen: Simense
• PLC: Simens
• Inverter: ABB
• Transport Package: Wooden Case
• Specification: stainless steel
• Trademark: Shenzhou
• Origin: China
• HS Code: 8421192000
• Package Size: 130.00cm * 90.00cm * 160.00cm
• Package Gross Weight: 800.000kg

Product Description

This remarkably straightforward and cost-effective procedure expertly eliminates the majority of gums during the preliminary treatment phase. The extracted gums are typically dried and transformed into lecithin, a highly valuable by-product. Alternatively, these gums can be reintegrated into the meal during the extraction process if desired..

Efficient degumming ensures that minimal material needs to be extracted later during the neutralization phase. Furthermore, it results in a reduced production of soapstock, thereby decreasing the need for additional treatment or disposal measures.

 

 

 

For oils with elevated phospholipid content, Reyes advocates the use of enzymatic water degumming. This innovative approach employs the phospholipase C enzyme (PLC) to break down phospholipids into diacylglycerol (DAG) and a water-soluble, phosphate-bearing ester fragment. This process not only significantly reduces gum content but also minimizes oil loss and enhances the yield of neutral oil.

 

By treating seed oils with a minuscule amount of acid, gums are effectively reduced to a level that allows for further processing. The careful addition of diluted lye adjusts the pH before the precise enzyme is introduced. The phospholipase A enzyme (PLA) expertly converts both hydratable and nonhydratable gums into lyso-gums and free fatty acids. The lyso-gums, being more hydrophilic, are simpler to eliminate during centrifugation. Additionally, enzymatic deep degumming greatly diminishes chlorinated compounds, which, if left unremoved, could form 3-MCPD.

 

By thoroughly blending a slight amount of citric acid and water at regulated temperatures, this refinement process for animal fat effectively segregates gums, gum-like impurities, and metals from specified animal fats.

Through the cautious addition of a suitable acid and diluted lye at strictly controlled temperatures, this seed oil refinement technique efficiently separates both hydratable and nonhydratable gums from selected oils. The viscous gums are managed effortlessly by self-cleaning disc stack centrifuges equipped with innovative Centrizoom^TM paring disc outlets. This meticulous process enhances oil quality, opening the door to further processing, except for lower-quality seed oils, which might necessitate full caustic neutralization to eliminate free fatty acids and residues or the Combi Mix process (see below).

This adaptable two-stage procedure offers the versatility required to handle high-quality seed oils that demand physical refining, as well as lower-quality oils, where caustic soda-based neutralization is imperative for impurity removal.

 

Explore the extensive range of SHENZHOU'S comprehensive degumming solutions, which includes special degumming, acid degumming, enzymatic degumming, and water degumming. Additionally, receive expert guidance on selecting the system that perfectly aligns with your specific requirements.

 

What better method exists to minimize product loss while maximizing the excellence and yield of your edible oils? Whether dealing with phospholipids, proteins, carbohydrates, nitrogen compounds, chlorides (3-MCPD precursors), metals, or insoluble impurities, trust that the SHENZHOU degumming process you select will rise to the challenge.

There are two distinct types of Disc Stack Separators: the 3 Phase Disc Stack Separator and the 2 Phase Disc Stack Separator. For more intricate details, please refer to the information provided below.
Experience unparalleled efficiency with our cutting-edge 3-phase disc stack separator. This high-speed, stable, and perfectly sealed marvel of engineering offers automatic slag discharge, making it the ultimate solution for liquid, liquid, solid 3-phase separation or liquid-liquid separation applications.

Discover the remarkable capabilities of our 2-phase solid-liquid separation disc separator, featuring a single liquid discharge port and a solitary slag discharge outlet. In contrast, the 3-phase disc separator boasts two liquid discharge ports, enabling the simultaneous separation of two liquids with differing specific gravities, while also allowing for the discharge of solid phase materials. Thanks to its larger rotation speed and impressive G force of up to 12000G, the 3-phase disc separator surpasses the 3-phase decanter centrifuge, which typically has a separation factor of about 3000G. This advanced technology ensures the thorough separation of liquids with varying specific gravities, delivering more clarified liquid phases. Ideal for materials containing fine particles with minimal solids content, the 3-phase disc separator is often used post-decanter centrifuge separation, ensuring reduced solids content and the removal of larger particles.

Distinctive Equipment Characteristics:
1.Precision separation of substances with minimal density differences.
Our disc centrifuge is engineered with a high rotational speed, generating formidable centrifugal force with an exceptional separation factor. This capability allows for the swift and efficient separation of substances with extremely small density differences. It excels in separating challenging mixtures, such as emulsions and fine particle suspensions, where conventional filtration or sedimentation methods fall short, delivering outstanding separation results.

2.High Production Efficiency.

Thanks to its superior separation abilities, the disc centrifuge ensures a remarkably short residence time for materials, significantly boosting overall production efficiency.

3.Exceptional Clarification Effect.

Featuring a meticulously precise disc design, the centrifuge houses narrowly spaced, conically arranged discs, creating a multitude of narrow channels. As materials enter, centrifugal force propels solid particles or impurities swiftly to the drum's edge, allowing clarified liquid to seamlessly flow through these channels. This innovative design ensures efficient solid-liquid separation and yields exceptionally clear liquid results.

4.Continuous and Automatic Slag Discharge

Enjoy uninterrupted operation as the centrifuge autonomously ejects solid impurities accumulated at the drum's edge, eliminating the need for machine stoppages.

5.Durable and Robust Construction:

Constructed from superior 304/316L stainless steel and Duplex Steel, this centrifuge is designed to endure the demands of industrial use, offering unmatched durability and reliability over time.

6.Comprehensive After-Sales Support:

Enjoy peace of mind with a 1-year warranty on core components, including PLC, bearings, and motor, as well as a 1-year warranty for the entire machine. This ensures prompt and effective assistance for any issues experienced during usage.

Diverse Applications:

1.Food Industry: From fresh milk clarification and skim milk extraction to palm oil purification, degumming, de-soaping, and dewaxing in vegetable oil refining, this versatile separator excels in beer, juice, beverage clarification, and plant protein extraction.
2.Chemical Industry: Experience top-tier purification or clarification of chemical raw materials with ease.
3.Petroleum Industry: Our advanced technology plays a pivotal role in the purification of crucial resources such as fuel oil and lubricating oil, ensuring pristine quality for marine main engines, land-use diesel engines, power stations, and more.
4.Environmental Protection Industry: Championing the cause of sustainability, our equipment excels in wastewater treatment. Additionally, it revolutionizes the extraction and purification of lanolin from wool washing sewage, making it indispensable for yeast factories, alcohol producers, breweries, and environmental protection agencies.
5.Other Industries: Versatility at its finest, our product finds application across diverse fields including laboratories, petroleum refining, coking industries, kaolin processing, pulp recovery, electrolyte treatment, and the extraction and refinement of both animal and plant proteins. It also serves remarkably in the separation of mixed fatty acids.

Product Parameters

Model	Capacity (L/h)	Drum diameter (mm)	Drum speed (r/min)	Separation factor	Power (KW)	Weight (kg)	Dimension (mm X mm X mm)
DHC230	1500	230	6930	6170	2.2	240	850X625X985
DHC300	2000	300	7200	6950	4	550	865X645X1100
DHC 360	3000	360	6500	7000	5.5	650	900X600X1150
DHC400	4000	400	6500	7500	7.5	750	1100X1050X1250
DHC500	8000	500	5800	8500	18.5	1200	1250X1000X1550

 

Packaging & Shipping

 

 

SHENZHOU GROUP Co., Ltd, a beacon of innovation in centrifuge machinery and separation equipment, boasts over 30 years of expertise. With four state-of-the-art factories located in Shanghai, Jinhua, Yixing, and Liaoyang city, we continue the legacy started by our president, who pioneered China's first tubular centrifuge. Our expansive facility spans 58,700 square meters, featuring a 38,600 square meter workshop, a 4,000 square meter office, and a 2100 square meter tech building. Dedicated to producing domestic advanced disc and decanter centrifuges, we achieve an impressive annual output of 4000 units. Our commitment extends beyond production, offering comprehensive technology and equipment solutions. Our skilled team excels in custom design, research, and development, ensuring adherence to the highest production standards. Our international trade department provides seamless project services, aiming to deliver efficient solutions and exceptional aftercare. With overseas after-sales service departments in Taiwan, Russia, Korea, the USA, Thailand, Malaysia, and Indonesia, we are poised to support our valued clients. Our extensive export network spans over 30 countries, including the USA, Belgium, Canada, Australia, Greece, and many more, and we warmly welcome you to become part of our growing family of satisfied customers.

Q1. What's your advantage? Why choose us?
A: 1) Rich Heritage: With over 50 years of experience, we stand as a beacon of expertise in the centrifuge and separator industry. Our seasoned team and cutting-edge techniques give us a competitive edge, particularly in pricing.
2) Exceptional Production Capacity: We ensure a sustainable supply that meets diverse customer requirements, including bespoke packaging solutions.
3) Premium Components: Our systems are powered by internationally acclaimed brand Inverters and PLCs, ensuring unmatched reliability. Quality Assured: We prioritize top-notch materials and adhere to the finest production processes.
Q2. What payment methods do you accept?
A: We offer flexible payment options, including T/T, Western Union, L/C, Ali Pay, and more.
Q3. Are you a factory or trading company?
A: As a professional manufacturer, we warmly welcome clients from around the globe to visit our facilities and explore partnership opportunities with us.
Q4. How long is the warranty period?
A: We proudly offer an 18-month warranty period post-installation.