Top-Rated Automatic Centrifuge for Crude Olive Oil Separation Needs

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is an innovative and highly effective piece of equipment designed for the separation of solids from liquids in various mixtures. Operating as a continuous process, the decanter centrifuge employs rapid spinning to generate centrifugal force, expertly separating the components of the mixture. As the mixture is introduced into the centrifuge, the solid particles are swiftly separated from the liquid, thanks to the intense centrifugal force produced by the rotating centrifuge.

For mixtures with a high solids content, decanter centrifuges emerge as the premier choice. Featuring solid-shell scroll designs, these centrifuges, also known as decanters, distinguish themselves from chamber filter presses by offering continuous operation. They excel at separating finely dispersed solid particles from suspensions with the aid of robust centrifugal forces.

Decanters have become indispensable in a multitude of industries worldwide, with centrifuges meticulously tailored to meet specific application needs. Their versatility ranges from sludge dewatering to precise classification and sorting of solids, allowing for unparalleled adaptability.

To achieve peak performance, solid bowl decanter centrifuges should be custom-engineered to align seamlessly with the intricacies of specific separation processes, ensuring the highest quality results.

• A decanter centrifuge is an advanced centrifuge model employed to separate solids from liquids in mixtures. It operates continuously, harnessing centrifugal force to efficiently divide the two components.
• Upon introducing the mixture into the centrifuge, the solid components are effectively separated from the liquid by the potent centrifugal force generated as the centrifuge spins.
• Following separation, the distinct solid and liquid components are systematically discharged from the centrifuge through dedicated outlets.
• Decanter centrifuges find extensive application in diverse sectors such as chemical, pharmaceutical, food processing, and environmental engineering, highlighting their multifunctionality.
• These centrifuges are particularly proficient in separating solids that are too small or dense for methods like sedimentation or filtration, showcasing their unmatched capability.
• In addition, decanter centrifuges effectively dewater sludge and expertly separate emulsions, offering a wide range of applications.
• Praised for their exceptional efficiency, minimal maintenance demands, and capacity to process large material volumes, decanter centrifuges are a cornerstone of industrial operations.

• Decanter centrifuges operate on the principle of buoyancy for separation. Components with higher density descend naturally in a mixture, while those with lower density rise. Continuous spinning significantly accelerates the settling process, producing a g-force between 1000 and 4000 G's. This intense force shortens settling times from hours to mere seconds, delivering faster, more efficient results.

  A decanter acts as a sedimentation tank centered around an axis. Heavier solid particles descend and form sediment at the bottom, akin to a wine decanter. With centrifugal acceleration, the centrifuge separates solid and liquid phases more rapidly than gravitational methods. In a centrifuge, centrifugal forces of about 3000 g facilitate quicker, more efficient separation compared to the standard 1 g gravitational field.
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Leveraging the power of a state-of-the-art 3-phase decanter centrifuge, users can seamlessly execute the intricate separation of three distinct phases in one streamlined operation. For example, components like oil and water, which inherently resist mixing due to their varied densities, are precisely separated from the solid phase. Water deftly positions itself between the oil and solid layers, allowing for its easy extraction. This is achieved as the dual liquid phases are efficiently drawn from the decanter, post-separation. As seen in traditional 2-phase separation, the scroll adeptly transports the solids to the designated discharge points.

  Three-phase separation is a cutting-edge process widely applied in various industries. Notably, it finds its premium application in the production of refined edible oils such as olive oil, the meticulous processing of oil sludge, and the innovative creation of biodiesel, among a vast array of other uses. This technology revolutionizes industry standards, offering unparalleled efficiency and quality.

The decanter centrifuge is an engineering marvel, comprising several vital components working in harmony to achieve the seamless separation of solids from liquids. These indispensable parts include:

1. As the heart of the centrifuge, the bowl is a robust cylindrical vessel that rotates on a horizontal axis with precision. It receives the mixture via a strategically designed feed pipe, facilitating the efficient discharge of separated solids and liquids through dedicated outlets, ensuring optimal performance.
2. Central to the separation process, the scroll is an intricately designed helical screw positioned within the bowl. Driven by a powerful motor, it rotates at a calculated, slightly reduced speed compared to the bowl. This precise motion directs solids towards the outer wall, leveraging centrifugal forces for effective segregation from liquids.
3. Strategically placed on the bowl's outer wall, this outlet is engineered for the efficient discharge of separated solids, ensuring smooth operation and uninterrupted workflow.
4. Located at the base of the bowl, this outlet is expertly crafted for the discharge of separated liquids, facilitating a streamlined and efficient separation process.
5. This sophisticated system is composed of a powerful motor and complementary components, collectively driving the bowl and scroll with precision, ensuring consistent performance and reliability.
6. Equipped with advanced sensors and control components, this system meticulously monitors and orchestrates the centrifuge's operations, guaranteeing optimal functionality and precision.
7. Designed for robustness, this includes the fortified frame and structural elements that provide unwavering support to the bowl and other critical parts, ensuring stability and reliability.
8. Engineered for efficiency, this pipe adeptly channels the mixture into the bowl, setting the stage for the separation magic within the centrifuge.
9. An integral component, this pump ensures a steady flow of the mixture into the feed pipe, maintaining consistency and efficiency in the separation process.
10. Featuring precision sensors and components, this system diligently oversees and manages the mixture's flow into the centrifuge, ensuring consistent performance and quality results.

1. The process begins as the slurry is fed into the centrifuge through an expertly designed intake pipe, seamlessly guiding it onto a conveyor.
2. Utilizing a sophisticated internal feed compartment, the conveyor deftly moves the slurry through a precise nozzle into the bowl for separation.
3. With high-speed rotation, the bowl harnesses centrifugal forces, creating an environment where efficient separation occurs.
4. In mere seconds, the rapid rotation ensures the effective separation of solid materials from liquids, showcasing the centrifuge's efficiency.
5. The conveyor then skillfully elevates the solid materials, directing them for discharge through a specialized nozzle.
6. Once solid materials are expertly removed, the now purified liquid is released via a separate output. This purification capability makes decanter centrifuges ideal for waste water treatment facilities. Beyond this application, these centrifuges are indispensable across diverse industries. Their simple installation, requiring no foundational base, combined with their efficiency in conserving time and resources, establishes them as vital assets in various blue-collar sectors.

7. There are several defining characteristics of the decanter centrifuge process that make it a highly effective and efficient method for separating solids from liquids, including the following attributes:

8. : Decanter centrifuges are engineered for continuous operation, enabling a seamless flow of material to be processed. This capability makes them particularly ideal for handling high-volume applications with unparalleled efficiency.
9. Renowned for their outstanding separation efficiency, decanter centrifuges excel in distinguishing between solids and liquids, proving to be an exceptional method for isolating fine or dense solids that pose a challenge for other separation techniques.
10. With customizable separation parameters, such as the adjustable speed and angle of the bowl and scroll, decanter centrifuges can be fine-tuned to optimize the separation process across diverse materials, ensuring optimal performance.
11. Decanter centrifuges stand out as a cost-effective choice due to their relatively low maintenance demands, making them a favored option for various applications seeking long-term reliability and reduced operational costs.
12. Decanter centrifuges boast remarkable versatility, capable of efficiently separating a diverse array of materials, including liquids with varying densities, suspensions, and emulsions, catering to a wide spectrum of industrial needs.
13. Compared to traditional separation methods like filtration and sedimentation, decanter centrifuges are celebrated for their superior energy efficiency, requiring significantly less energy to deliver optimal separation results.
14. Featuring a compact design, decanter centrifuges are easily integrated into existing processing systems, maximizing space efficiency without compromising on performance or capacity.

The separation medium enters through the feed, directed to the center of the infeed chamber of the scroll, where it is accelerated. The throughput directly influences the residence time, dictating the efficiency of processing.

Within the decanter bowl, the separating medium reaches peak velocity, causing solids to settle on the inner surface of the bowl, which is defined by its cylindrical or conical configuration.

A specialized gear mechanism in industrial decanter centrifuges creates a speed differential between the bowl and the scroll. This differential speed is pivotal in regulating the volume of solids exiting the system.

Pond depth / Weir discs

In the decanter centrifuge, the clarified liquid proceeds to the cylindrical end of the bowl, exiting via precision-engineered perforations in the bowl cover. These openings, fitted with meticulously adjustable weir discs, provide precise control over the bowl's pond depth and filling volume.

Decanter centrifuges find extensive use across a multitude of industries and applications, including:

1. In the chemical industry, decanter centrifuges are indispensable for the separation of chemical products and by-products, such as acids, alkalis, and solvents. They are also crucial for the purification and dewatering of chemical products, including polymers and resins.
2. In the pharmaceutical industry, decanter centrifuges play a vital role in the separation of pharmaceutical products and by-products, such as drugs, excipients, and intermediates. They are also used for the purification and dewatering of pharmaceutical products, like proteins and enzymes.
3. Decanter centrifuges are ingeniously engineered to delicately yet efficiently separate a variety of food products and their derivatives, such as milk, juice, and fruit puree. These marvels of technology also excel in the purification and dewatering of food items, including cheese and yogurt, ensuring optimal quality and consistency.
4. Within the realm of environmental engineering, decanter centrifuges serve as indispensable tools-meticulously designed to treat and efficiently dewater sludge, along with a myriad of waste materials, ensuring sustainable operations. wastewater treatment plants. Furthermore, these centrifuges play a pivotal role in separating oil and water during oil spill cleanup operations, safeguarding our environment with precision and reliability.
5. In the dynamic and demanding oil and gas industry, decanter centrifuges are vital for separating oil, water, and solids during both drilling and production operations. They are also instrumental in the purification and dewatering of crude oil and other petroleum products, ensuring a seamless operation and high-quality output.
6. Decanter centrifuges are indispensable in the mining and mineral processing industry, expertly separating minerals and other solids from water and various liquids during ore processing and beneficiation operations.
7. Within power generation, these centrifuges skillfully dewater coal and other fuels, optimizing efficiency and maintaining seamless operations.
8. In the pulp and paper sector, decanter centrifuges are crucial for dewatering pulp and paper sludge, ensuring efficient processes within paper mills.
9. Beyond these core industries, decanter centrifuges find vital applications in sectors such as automotive, aviation, and aerospace, where they effectively separate and purify an array of materials, enhancing productivity and precision.

• Decanter centrifuges are celebrated for their sleek design, offering a tidy appearance with minimal to no odour issues, enhancing the overall working environment.
• This state-of-the-art device is not only a breeze to install but also boasts quick startup and shutdown capabilities. It demands significantly less operational space compared to other competing methods, making it an ideal choice for compact environments.
• The unparalleled adaptability of the decanter centrifuge is evident, as the bowl portion and cone angle can be adjusted to cater to diverse applications. Moreover, the system can be pre-programmed with various design curves to accurately predict sludge types-a feature that sets it apart from methods like the belt filter press, which cannot adapt as flexibly to different sludge types. Its versatility allows the machine to perform multiple activities, such as thickening and dewatering, with exceptional efficiency.
• With a throughput capacity that surpasses smaller machines, the decanter centrifuge enhances productivity and ensures that fewer units are needed to achieve desired outcomes.
• This reduction in required units directly translates to heightened efficiency and cost-effectiveness.
• The user-friendly design ensures straightforward optimization and operation, with minimal significant variables and reliable feedback data guiding seamless functionality.
• Compared to alternative processes, the decanter centrifuge significantly lowers labour costs due to its minimal maintenance and operator supervision, making it a cost-efficient choice.
• When compared to other methods like the belt filter process, the decanter centrifuge provides unmatched process flexibility and superior performance, solidifying its status as an industry leader.

• Despite its many advantages, the decanter centrifuge is not suited for separating biological materials like cells and viruses with only minor density differences. For such challenges, the tubular-bowl centrifuge is a viable alternative, adept at handling these difficult-to-separate solids.
• It's important to note that the machine can be quite noisy and vibrational, which might require additional noise mitigation measures.
• Due to the high G-forces employed by the device, its energy consumption is notably high, necessitating consideration in energy-sensitive operations.
• The substantial equipment costs of the centrifuge decanter should be taken into account. To prevent wear and reduce maintenance, hard surfacing and abrasion protection materials are essential for the scroll.

A centrifuge is a sophisticated machine that harnesses centrifugal force to effectively separate solids from liquids or to distinguish components in a mixture based on their densities. A decanter centrifuge is a specialized variant, expertly designed to separate solids from liquids in a seamless, continuous process.

There are several key differences between a general centrifuge and a decanter centrifuge:

1. Experience unparalleled efficiency with our decanter centrifuges, meticulously crafted for seamless and uninterrupted operations. Unlike batch centrifuges that handle materials in batches, our decanter centrifuges thrive on a continuous flow, ensuring optimal processing and performance.

1. Our advanced decanter centrifuges feature a precision-engineered scroll, a helical screw that masterfully rotates inside the bowl at a slightly reduced speed. This ingenious design facilitates the conveyance of solids to the bowl's outer wall, where they are expertly separated from liquids using the power of centrifugal force. This is in contrast to other centrifuges that may not utilize a scroll or employ alternative conveyor mechanisms.
2. Efficiently expel separated solids with our decanter centrifuges, which boast a strategically placed solids discharge port on the bowl's outer wall. While other centrifuge types may adopt different solids discharge methods, our design ensures consistent reliability.
3. : With a primary focus on the separation of solids from liquids, decanter centrifuges stand apart. While other centrifuge variants might tackle broader applications, such as density-based component separation or liquid purification, our decanter centrifuges excel in precise liquid-solid separations.

Embrace the specialized capabilities of decanter centrifuges, engineered specifically for the seamless separation of solids and liquids, all while enabling continuous processing. Distinct from other centrifuges, our models are meticulously designed for dedicated purposes, ensuring unmatched performance.

Decanter centrifuges are sophisticated machines designed for the meticulous separation of solids from liquids within a mixture. By harnessing the dynamic power of centrifugal force, they facilitate a continuous separation process. Our decanter centrifuges are versatile, finding applications across numerous industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.
Explore the myriad applications of decanter centrifuges with these specific examples:
Efficiently separate chemicals like acids, alkalis, and solvents to enhance productivity in the chemical industry.
Optimize pharmaceutical processes by separating drugs and excipients effectively in the pharmaceutical industry.
Enhance food processing efficiency by separating products such as milk and juice in the food industry.
Transform wastewater management by treating and dewatering sludge efficiently in environmental engineering.
Refine oil and gas operations by separating oil, water, and solids in drilling and production activities.
Revolutionize ore processing with precise mineral and solid separations within mining and mineral processing.
Boost power generation efficiency by expertly dewatering coal and other fuels.
Enhance paper production by dewatering pulp and paper sludge effectively in paper mills.

Indeed, a decanter is a specialized form of centrifuge. Centrifuges are devices that harness centrifugal force to separate solids from liquids or distinguish components based on density. Specifically, a decanter centrifuge specializes in the continuous separation of solids from liquids, featuring unique design elements for optimized results.
Decanter centrifuges are uniquely identified by their ability for continuous operations. They include a sophisticated scroll, or helical screw, that rotates at a slightly slower speed than the bowl, efficiently conveying solids to the bowl's outer wall. This design, coupled with a strategically placed solids discharge port, makes them ideal for extensive industrial applications, ranging from chemicals to pharmaceuticals, food processing to environmental engineering, and beyond.

The term "decanter" traditionally brings to mind a vessel with a wide base and a slender neck, often associated with the elegant serving of wine. However, in the realm of centrifuge technology, a "decanter" signifies much more than just a stylish wine holder. In this context, it refers to the distinctive bowl shape of the decanter centrifuge-a cylindrical marvel that mirrors this classic design. Driven to perfection, the bowl of a decanter centrifuge spins gracefully on a horizontal axis, showcasing its formidable ability to separate mixtures with precision.
The intriguing use of "decanter" in centrifuge terminology may have its roots in the fascinating process of separating liquids of varying densities, reminiscent of how a wine decanter holds wine and sediment apart. This specific centrifuge, with its similarly fashioned bowl, expertly distinguishes between the clear liquid (akin to the wine) and the heavier particles (mirroring the lees) that settle at its base. Thus, the decanter centrifuge stands as a testament to both functional ingenuity and inspiration drawn from the art of winemaking.