Premium SS304 Decanter Centrifuge for Effective Sludge Dewatering Solutions

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is an innovative type of centrifuge that is meticulously engineered to This is achieved through a seamless continuous process, employing centrifugal force to expertly segregate the two components. The mixture is gracefully fed into the centrifuge, where the solids are skillfully separated from the liquids by the remarkable centrifugal force generated through the high-speed spinning of the centrifuge.

In scenarios requiring the separation of solid/liquid mixtures with notably high solids content, decanter centrifuges represent the ultimate solution. These robust solid-shell scroll centrifuges or decanters, unlike traditional chamber filter presses, operate continuously for uninterrupted processing. They effectively separate the finely distributed solid particles from the suspension using powerful centrifugal forces.

Decanter centrifuges serve a diverse multitude of industries worldwide, offering unparalleled adaptability for each specific application. Their applications are vast, ranging from sludge dewatering and classification to sophisticated sorting of solids.

To achieve optimum performance, solid bowl decanter centrifuges must be custom-tailored to meet the precise demands of specific separation processes.

• A decanter centrifuge is a versatile type of centrifuge employed to effectively separate solids from liquids in a mixture. This continuous process utilizes centrifugal force to skillfully separate the two components.
• Within the centrifuge, the mixture is introduced, allowing the solids to be efficiently separated from the liquids by the centrifugal force generated through the centrifuge's dynamic spinning motion.
• The expertly separated solids and liquids are then discharged through separate outlets, ensuring a clean and efficient process.
• Decanter centrifuges find their place in a wide array of industries, including chemical, pharmaceutical, food processing, and environmental engineering, where they excel in performance.
• They are exceptionally beneficial for separating solids that are either too fine or too dense to be effectively separated through conventional methods like sedimentation or filtration.
• These centrifuges are pivotal in dewatering sludge and efficiently separating emulsions, showcasing their versatile capabilities.
• Renowned for their high efficiency, minimal maintenance requirements, and ability to manage substantial volumes of material, decanter centrifuges are the epitome of reliability.

• The operation of a decanter centrifuge is based on the principle of separation via buoyancy. Components with greater density naturally settle at the bottom, while less dense components rise. The continuous spinning significantly accelerates the settling velocity, creating a g-force ranging from 1000 to 4000 G's. This drastically reduces the settling period of components, transforming hours-long processes into mere seconds with the decanter centrifuge, producing faster and more controllable results.

  A decanter functions akin to a sedimentation tank encircling an axis. Solid particles, being denser than liquid, move to the bottom, forming a sediment (solid phase). For instance, a wine decanter illustrates this concept. In a centrifuge, the phases are segregated by centrifugal acceleration, with solid particles migrating outwards due to their higher density, forming sediment on the inner wall of the centrifuge bowl. Here, centrifugal forces of approximately 3000 g, rather than the mere 1 g of gravitational pull, ensure a much faster and more efficient separation of solid particles from liquid.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harness the power of a 3-phase decanter centrifuge to achieve the unparalleled efficiency of separating three distinct phases in a singular operation. Imagine the perfect separation of oil and water, traditionally unmixable due to their differing densities, effortlessly divided from a solid phase. Picture water gracefully gathering in the intermediate layer between oil and solids. Following meticulous separation, the two liquids are elegantly extracted from the decanter. Much like the 2-phase separation process, the solids are expertly guided by the scroll to designated discharge points.

  The versatility of three-phase separation is showcased across numerous industries, including the production of high-quality edible oils such as olive oil, the intricate processing of oil sludge, and the innovative creation of biodiesel, among other remarkable applications.

Delve into the intricacies of a decanter centrifuge, where several vital components harmoniously work in tandem to achieve the perfect separation of solids from liquids. These include:

1. The heart of the centrifuge, this cylindrical marvel spins on a horizontal axis to facilitate the separation process. The mixture enters the bowl through a precision-engineered feed pipe, and the meticulously separated solids and liquids are elegantly discharged through distinct outlets.
2. An engineering marvel, the scroll is a helical screw within the bowl, driven by a motor. Rotating at a slightly slower pace than the bowl, it skillfully directs solids toward the outer wall, separating them from liquids through the magic of centrifugal force.
3. Strategically located on the outer wall of the bowl, this outlet is expertly designed to streamline the discharge of separated solids.
4. Precisely positioned at the bottom of the bowl, this outlet ensures the efficient release of separated liquids.
5. A powerhouse of components, including the motor and advanced systems, this drives the bowl and scroll with seamless precision.
6. An intelligent network of sensors and components, this system diligently monitors and controls the centrifuge's operations to ensure optimal performance.
7. Providing unwavering support, the frame and structural components form the backbone of the centrifuge, ensuring stability and reliability.
8. A critical component that channels the mixture into the centrifuge's bowl with precision and consistency.
9. This robust pump ensures a steady and controlled flow of the mixture into the feed pipe, maintaining process integrity.
10. An advanced system encompassing sensors and components to manage and fine-tune the flow of the mixture into the centrifuge with precision.

1. Embark on a journey as the slurry is expertly channeled into the centrifuge via an intake pipe, seamlessly transferring onto an efficient conveyor.
2. The conveyor, utilizing an internal feed compartment, masterfully guides the slurry through a precision nozzle into the bowl.
3. In the bowl, high-speed rotation orchestrates powerful centrifugal forces, enabling rapid separation.
4. With unparalleled speed, the rotation distinguishes solid material from liquid in mere seconds.
5. Ascending triumphantly, the conveyor delivers solid material upwards for discharge through a specialized nozzle.
6. Post-separation, the purified liquid emerges from a dedicated output. This exceptional purification capability renders decanter centrifuges indispensable for advanced water treatment facilities, amongst a myriad of other industries. From installation simplicity to foundational independence, these centrifuges elevate efficiency, conserving time and materials, making them a cornerstone in the toolkit of many blue-collar sectors.

7. Discover the unique features of the decanter centrifuge process that make it a powerful and efficient solution for separating solids from liquids. Key characteristics include:

8. : Decanter centrifuges are engineered for seamless, uninterrupted operation, ensuring a steady flow of material processing. Ideal for large-scale, high-volume applications.
9. With their exceptional ability to separate solids and liquids with impressive precision, decanter centrifuges excel at handling even the finest or densest solids, outperforming alternative methods.
10. Tailor the separation process effortlessly with adjustable parameters like bowl and scroll speed and angle, optimizing performance across a diverse range of materials.
11. Designed for ease of upkeep, decanter centrifuges offer a cost-effective solution with minimal maintenance demands.
12. Whether handling liquids with varying densities, suspensions, or emulsions, decanter centrifuges provide a versatile solution for a multitude of separation challenges.
13. Experience superior energy savings with decanter centrifuges, which use less power than traditional separation techniques like filtration and sedimentation.
14. Their streamlined, space-saving design allows for seamless integration into existing process systems, maximizing efficiency without sacrificing space.

The medium to be separated is fed into the infeed chamber's center, where it accelerates. The residence time is closely linked to the throughput speed.

Within the decanter bowl, the medium achieves peak speed, prompting solids to settle along the bowl's inner surface, defined by its cylindrical or conical form.

An industrial decanter centrifuge's gear system creates a speed difference between the bowl and the scroll, controlling the solids quantity in the discharge.

Pond Depth / Weir Discs

In a decanter centrifuge, clarified liquid flows to the bowl's cylindrical end, exiting through bowl cover perforations. Adjustable weir discs/plates precisely control pond depth, influencing the filling volume.

Decanter centrifuges have transformative applications across a broad spectrum of industries:

1. In the chemical sector, decanter centrifuges efficiently separate and purify products and by-products like acids, alkalis, and solvents, and expertly dewater products such as polymers and resins.
2. Within pharmaceuticals, decanter centrifuges are vital for the separation and purification of drugs, excipients, and intermediates, and for dewatering crucial products like proteins and enzymes.
3. Decanter centrifuges are sophisticated devices utilized in the food industry for the efficient separation of products and by-products, such as milk, juice, and fruit puree. In addition to purifying and dewatering, they bring a refined touch to foods like cheese and yogurt.
4. Decanter centrifuges are a vital component in treating and dewatering sludge, as well as managing other waste materials efficiently in wastewater treatment facilities. Their role in plants extends to the sophisticated separation of oil and water, which is crucial in oil spill cleanups, showcasing their versatility.
5. Within the oil and gas sector, decanter centrifuges are pivotal in separating oil, water, and solids during drilling and production operations. They also excel at purifying and dewatering crude oil and other petroleum derivatives, enhancing the quality and efficiency of the process.
6. In the realm of mining and mineral processing, decanter centrifuges are indispensable for separating valuable minerals and solids from water and other fluids, significantly optimizing ore processing and beneficiation operations.
7. In power generation, decanter centrifuges are employed to efficiently dewater coal and other fuels, contributing to more sustainable and effective energy production.
8. Decanter centrifuges have revolutionized the pulp and paper industry by effectively dewatering pulp and paper sludge, thereby reducing waste and enhancing productivity in paper mills.
9. Beyond their primary roles, decanter centrifuges find applications in various industries, including automotive, aviation, and aerospace, where they separate and purify a wide range of materials, showcasing their remarkable adaptation across fields.

• Decanter centrifuges are renowned for their tidy and streamlined appearance, coupled with minimal to no odour issues, making them an ideal choice for maintaining a clean environment.
• The device boasts a user-friendly installation process, along with swift startup and shutdown capabilities. It occupies less space than alternative methods, offering a practical advantage in space-constrained environments.
• Notably, the decanter centrifuge's adaptability shines through its adjustable bowl portion and cone angle, allowing it to cater to diverse applications. Its pre-programmable system enables the prediction of sludge types through multiple design curves, outclassing competitors like the belt filter press, which lacks such flexibility. This adaptability empowers the machine to perform varied functions, including thickening and dewatering.
• The machine's throughput capacity surpasses that of its smaller counterparts, ensuring efficient processing.
• This efficiency translates to a reduced number of required units, optimizing the overall operation.
• The gadget's simplicity in optimization and operation arises from its limited number of critical variables and reliable feedback data, enhancing usability.
• As opposed to other processes, the decanter centrifuge's low labor costs stem from its minimal maintenance needs and reduced operator attention, resulting in cost savings.
• When compared to alternatives like the belt filter process, the decanter centrifuge delivers superior process flexibility and exceptional performance.

• A notable limitation of the decanter centrifuge lies in its inability to separate biological materials, such as cells and viruses, with negligible density differences. In such cases, the tubular-bowl centrifuge presents a competitive solution, capable of tackling these challenging separations.
• The machine may generate considerable noise and vibrations, which can be a concern in certain environments.
• Due to the high G-forces exerted by the device, energy consumption is substantial, which necessitates consideration in energy-sensitive operations.
• The centrifuge decanter's substantial equipment costs warrant attention, as hard surfacing and abrasion protection materials are essential for the scroll to prevent wear and subsequently reduce maintenance.

A centrifuge is a versatile machine that employs centrifugal force to separate solids from liquids or delineate components of a mixture based on their densities. On the other hand, a decanter centrifuge is a specialized variant, meticulously engineered for the continuous separation of solids from liquids.

Key distinctions emerge between a general centrifuge and a decanter centrifuge:

1. The marvel of decanter centrifuges lies in their design for seamless, uninterrupted operation. Unlike batch centrifuges that handle material in segments, decanter centrifuges excel by processing a constant stream of material, ensuring efficiency and productivity without the need for frequent pauses or resets.

1. Ingeniously engineered, decanter centrifuges feature a scroll, a helical screw elegantly positioned within the bowl. This scroll rotates slightly slower than the bowl itself, masterfully guiding solids to the bowl's outer wall. Here, centrifugal force triumphs, effectively segregating solids from liquids. This sophisticated mechanism sets decanter centrifuges apart from other types, which either lack a scroll or utilize alternative conveyor styles.
2. Decanter centrifuges boast an ingenious solids discharge port on the bowl's outer wall, purposefully crafted for efficient expulsion of separated solids. This distinct feature differentiates them from other centrifuge types that often employ diverse methods for solids removal, highlighting the decanter centrifuge's innovation and practicality.
3. : Perfectly tailored for the task of separating solids from liquids, decanter centrifuges are indispensable in numerous applications. While other centrifuge types might engage in broader roles, such as density-based component separation or liquid purification, decanter centrifuges are engineered to deliver unmatched precision and reliability in solid-liquid separation.

Overall, decanter centrifuges are the epitome of specialization, crafted expressly for the continuous separation of solids from liquids. Unlike other centrifuges with varied design features and applications, decanter centrifuges offer unparalleled efficiency and focus, making them the preferred choice for industries where streamlined, consistent separation processes are paramount.

A decanter centrifuge is an essential machine that excels in the art of separating solids from liquids in various mixtures. Utilizing centrifugal force, it operates continuously to ensure seamless separation. Its versatility shines in a myriad of industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper, where its precision and efficiency are highly valued.
Some specific examples of what a decanter centrifuge may be used for include:
Expertly separating chemicals such as acids, alkalis, and solvents in the dynamic chemical industry.
Skillfully segregating pharmaceutical products, including drugs and excipients, within the pharmaceutical industry.
Efficiently extracting food products, such as milk and juice, in the thriving food processing industry.
Transforming and dewatering sludge in wastewater treatment plants, a vital part of environmental engineering.
Separating vital components like oil, water, and solids in rigorous drilling and production operations within the oil and gas sector.
Expertly extracting minerals and other solids from water and various liquids in the intricate processes of mining and mineral processing.
Effective dewatering of coal and other fuels in power generation operations, ensuring energy efficiency.
Seamlessly dewatering pulp and paper sludge in paper mills, crucial for the pulp and paper industry.

Absolutely, a decanter is indeed a type of centrifuge. This remarkable machine harnesses centrifugal force to adeptly separate solids from liquids or the components of a mixture based on density. It stands out with its unique design focused on the continuous separation of solids from liquids, embodying specialized efficiency and precision.
Decanter centrifuges are celebrated for their continuous operation, characterized by the presence of a scroll, a helical screw that subtly rotates at a slower speed than the bowl, directing solids to the bowl's outer wall. Equipped with a strategically positioned solids discharge port, they confidently serve a plethora of industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper, highlighting their versatility and indispensable role.

In the elegant world of wine serving, a 'decanter' is often recognized as a vessel with a broad base tapering into a slender neck, perfect for both storing and elegantly serving wine. Translating this concept into the realm of decanter centrifuges, the term 'decanter' aptly describes the shape of the centrifuge's bowl. This bowl is a masterful cylindrical container, mirroring a wine decanter's silhouette with its expansive base and narrow neck, designed to spin with remarkable precision on a horizontal axis, achieving optimal performance.
The intriguing application of the term 'decanter' to centrifuges likely stems from the centrifuge's pivotal role in separating liquids of varying densities, akin to the separation of wine from its sediment. The centrifuge's bowl, reminiscent of a wine decanter, efficiently segregates the clear liquid, much like wine, from the denser sediment, or lees, settled at the base. This design facilitates the clear separation process, reflecting the elegant function of a traditional wine decanter.