Premium SS304 Basket Centrifuge for Pharmaceutical and Chemical Use

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

The decanter centrifuge is a revolutionary piece of machinery that serves as a cornerstone in the realm of solid-liquid separation. Operating on the principles of continuous processing, the decanter centrifuge employs centrifugal force to meticulously differentiate between two distinct components. Once the mixture is introduced into the centrifuge, the centrifugal force generated by its rotation expertly separates solids from liquids.

In scenarios involving solid-liquid mixtures with substantial solids content, decanter centrifuges emerge as an unparalleled solution. These robust solid-shell scroll centrifuges are uniquely engineered for continuous operation, distinguishing them from chamber filter presses. These versatile decanters excel where others fall short. Different from traditional methods like chamber filter presses, they operate continuously, harnessing vigorous centrifugal forces to extract finely dispersed solid particles from suspensions.

The utility of decanters spans an impressive spectrum of industries globally. Tailored for specific applications, these centrifuges excel in tasks ranging from sludge dewatering and classification to wet sorting and beyond.

For peak performance, solid bowl decanter centrifuges are meticulously customized to align with distinct separation process requirements.

• The decanter centrifuge is a pivotal piece of equipment used specifically to isolate solids from liquids within mixtures. It operates continuously, employing centrifugal force to adeptly separate the components.
• Once the mixture enters the centrifuge, the powerful spinning action effectively segregates solids from liquids, thanks to the centrifugal force at play.
• Following separation, the decanter centrifuge efficiently discharges solids and liquids through designated outlets, ensuring a smooth process flow.
• Owing to its versatility, decanter centrifuges find applications across a diverse range of industries, including chemical, pharmaceutical, food processing, and environmental engineering.
• Particularly advantageous for separating solids that are exceedingly fine or dense, decanter centrifuges outperform traditional methods like sedimentation or filtration.
• They also play a critical role in dewatering sludge and separating emulsions, showcasing their multifaceted utility.
• Renowned for their high efficiency, low maintenance, and capacity for handling substantial material volumes, decanter centrifuges are the epitome of reliable industrial machinery.

• Decanter centrifuges operate on the principle of density-based separation. While naturally, denser components settle at the bottom, continuous spinning accelerates this process drastically. With g-forces ranging from 1000 to 4000 G's, mixtures that previously took hours to settle now achieve rapid separation in mere seconds, thanks to this advanced method that ensures swift and manageable results.

  Think of a decanter as a revolutionary sedimentation tank encircling an axis. In this setup, denser solid particles descend due to gravity, creating a sediment layer, much like a sediment vessel. The centrifugal acceleration in a centrifuge separates solid particles from liquid much more swiftly, with centrifugal forces around 3000 g enhancing the efficiency.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harness the transformative power of the 3 phase decanter centrifuge for unparalleled separation efficiency. By ingeniously dividing oil, water, and solids, this advanced technology ensures precise separation in a single seamless operation. With its ability to navigate density differences, water finds its place between layers of oil and solids, allowing for effortless liquid extraction post-separation. Like the 2-phase process, solids are expertly conveyed by the scroll towards the discharge openings, ensuring thorough separation and optimal output.

  Unlock the full potential of three-phase separation in an array of vital applications. From the production of exquisite edible oils like olive oil to the meticulous processing of oil sludge and the sustainable creation of biodiesel, this sophisticated technique stands at the forefront of innovation. Experience the difference in efficiency and precision that makes it a cornerstone in modern industry.

A symphony of precision engineering, the decanter centrifuge comprises several crucial components that work in harmony to achieve flawless separation of solids from liquids. These include:

1. At the heart of the centrifuge lies the bowl, a cylindrical marvel spinning on a horizontal axis. The mixture enters via the feed pipe, setting the stage for a meticulously orchestrated separation, where solids and liquids find their distinct paths to their respective outlets.
2. Within the bowl, the scroll—a helical screw driven by a motor—delivers a slower yet precise rotation. This sensitive dance guides solids towards the bowl's outer wall, leveraging centrifugal force to achieve meticulous separation from liquids.
3. Strategically placed on the bowl’s outer wall, this outlet efficiently manages the egress of separated solids, ensuring seamless operation.
4. Positioned at the bowl’s foundation, this outlet is dedicated to the orderly discharge of separated liquids, maintaining a streamlined flow.
5. A robust drive system, encompassing the motor and other key components, powers both the bowl and scroll with precision and reliability.
6. An intricate network of sensors and components form the control system, ensuring real-time monitoring and meticulous management of centrifuge operations.
7. A steadfast frame and structural components provide unwavering support to the bowl and its accompanying mechanisms, ensuring stability and performance.
8. This essential conduit directs the mixture into the centrifuge bowl, setting the process in motion with precision and consistency.
9. A vital pump ensures a steady, constant flow of mixture into the feed pipe, maintaining optimum operational conditions.
10. Through advanced sensors and components, the feed control system meticulously regulates the flow of mixture, optimizing the centrifuge's performance.

1. The slurry embarks on its transformative journey, entering the centrifuge through a meticulously designed intake pipe, setting the stage for seamless processing as it moves onto a conveyor.
2. Guided by an internal feed compartment, the slurry is precisely channeled through a nozzle into the bowl, ensuring optimal distribution and preparation for separation.
3. The bowl's high-speed rotation generates formidable centrifugal forces, the catalyst for swift and effective separation.
4. This rapid rotation achieves an almost instantaneous distinction between solids and liquids, ensuring efficient and effective processing.
5. The conveyor plays its crucial role in directing solids upwards, strategically discharging them through a nozzle, completing the separation phase.
6. With solids expertly removed, the process culminates in the release of purified liquid from a distinct output, showcasing the decanter centrifuge’s prowess in delivering unparalleled clarity and efficiency. waste water treatment plants. Embraced by a multitude of industries, these centrifuges are the epitome of efficiency and reliability, seamlessly integrating into operations without the need for extensive infrastructure. Their unrivaled efficiency not only saves time but also conserves material resources, making them indispensable to many industries.

7. Decanter centrifuges boast a suite of compelling characteristics that make them an ultra-effective solution for the intricate task of isolating solids from liquids. These outstanding features include:

8. : With the ability to perform uninterrupted processes, decanter centrifuges ensure a seamless, constant material flow, perfectly suited for applications demanding high-volume throughput.
9. Renowned for their unrivaled efficiency, decanter centrifuges excel at partitioning solids and liquids with remarkable precision, adeptly handling even the finest or densest solids that challenge conventional methods.
10. Decanter centrifuges offer a tailored approach, allowing adjustments to bowl and scroll speed, as well as angle, to fine-tune the separation process for a diverse array of materials, optimizing performance.
11. Designed for durability, decanter centrifuges have minimal maintenance needs, providing a cost-effective solution that ensures long-term operational savings.
12. These centrifuges are capable of adeptly separating a vast variety of materials, from varying-density liquids to complex suspensions and emulsions, showcasing their adaptable prowess.
13. Compared to alternatives like filtration and sedimentation, decanter centrifuges are pioneers of energy efficiency, operating with significantly reduced energy consumption, thus lowering operational costs.
14. Sleek and space-efficient, decanter centrifuges integrate effortlessly into existing systems, offering a compact solution without compromising on performance.

Introducing the separation medium into the scroll's infeed chamber center, where acceleration occurs via the feed, the residence time is intricately linked to the throughput rate.

Within the decanter bowl, the separating medium achieves peak velocity, compelling solids to adhere to the bowl's inner surface, which flaunts a distinct cylindrical or conical form.

Industrial decanter centrifuges leverage a sophisticated gear mechanism to establish a speed differential between the bowl and scroll, precisely controlling the solids' outfeed quantity.

Pond Depth Regulation / Weir Discs

Within the decanter centrifuge, the clarified liquid transitions to the bowl's cylindrical end, exiting through meticulously adjustable weir disc apertures, thus establishing the bowl's pond depth and volume.

Decanter centrifuges are a cornerstone in diverse industries and applications, including:

1. Employed for the separation of chemical products and by-products, such as acids, alkalis, and solvents, these centrifuges also purify and dehydrate polymers and resins, enhancing their quality and usability.
2. Vital in separating pharmaceutical products and derivatives, such as drugs, excipients, and intermediates, decanter centrifuges also purify and dewater pharmaceutical components, including proteins and enzymes.
3. Decanter centrifuges are integral in isolating food products and by-products like milk, juice, and fruit puree, while also purifying and dehydrating consumables, such as cheese and yogurt, ensuring top-notch quality.
4. Decanter centrifuges play a vital role in environmental engineering by efficiently treating and dewatering sludge and other waste materials. wastewater treatment plants. Additionally, they are indispensable in separating oil from water during meticulous oil spill cleanup operations.
5. In the oil and gas sector, decanter centrifuges are essential for the precise separation of oil, water, and solids during drilling and production. They also excel in purifying and dewatering crude oil and other petroleum products.
6. Within the mining realm, decanter centrifuges are pivotal for separating valuable minerals and other solids from water and liquids during ore processing and beneficiation.
7. Decanter centrifuges are crucial in the power industry, effectively dewatering coal and other fuels, thereby enhancing power generation operations.
8. In the pulp and paper industry, decanter centrifuges are instrumental in dewatering pulp and sludge, streamlining operations within paper mills.
9. Decanter centrifuges are also extensively used across diverse sectors—automotive, aviation, and aerospace—to expertly separate and purify a wide variety of materials with unmatched precision.

• Decanter centrifuges are lauded for their tidy appearance and the minimal or non-existent odour issues they present.
• These devices are exceedingly simple to install, and their swift start-up and shut-down capabilities require only a modest operating area compared to other competitive methods.
• Their adaptability shines through with adjustable bowl portions and cone angles, accommodating a wide array of applications seamlessly. Furthermore, pre-programming with multiple design curves allows for precise predictions of sludge types—a feature unavailable in competing methods like the belt filter press.
• The decanter centrifuge boasts a throughput capacity that surpasses smaller machines, enhancing productivity.
• This increased capacity also reduces the number of units required for operation.
• Optimization and operation are straightforward due to the minimal number of variables and reliable feedback data.
• Furthermore, labor costs are reduced as they require minimal constant maintenance and operator intervention.
• When compared to competing technologies such as the belt filter process, decanter centrifuges offer superior process flexibility and enhanced performance.

• While efficient, decanter centrifuges struggle with separating biological materials like cells and viruses with tiny density differences. The tubular-bowl centrifuge is a better alternative for these challenging separations.
• One downside is that these machines can be noisy and cause vibrations, which can be a concern in some environments.
• The high G-forces exerted by decanter centrifuges result in significant energy consumption.
• Moreover, the initial equipment costs are substantial. Hard surfacing and abrasion protection materials are essential for the scroll to prevent wear, leading to reduced maintenance efforts.

A centrifuge is a versatile machine using centrifugal force to separate solids from liquids or to differentiate components in a mixture by density. In contrast, a decanter centrifuge specializes in the continuous separation of solids from liquids.

There are several key differences between a general centrifuge and a decanter centrifuge:

1. Decanter centrifuges are engineered for seamless continuous operation, allowing them to handle a steady flow of material. This contrasts with batch centrifuges, which process material in distinct batches.

1. Decanter centrifuges, a marvel of engineering, feature an ingenious scroll—a helical screw nestled within the bowl that glides at a slightly slower pace than the bowl itself. This scroll elegantly guides solids toward the bowl's outer wall, where the dance of centrifugal force orchestrates the separation from liquids. While decanter centrifuges harness this scroll, other centrifuge types may boast alternative conveyor systems.
2. Decanter centrifuges are equipped with a strategic solids discharge port elegantly placed on the bowl's outer wall, ensuring the efficient expulsion of separated solids. In contrast, alternative centrifuge designs may employ diverse methods to accomplish the solids discharge.
3. : Decanter centrifuges excel in the art of separating solids from liquids, dedicating themselves to this precise task. Meanwhile, other centrifuge variants may lend their versatility to a broader spectrum of applications, such as the delicate separation of mixture components based on densities or the purification of liquids.

In essence, decanter centrifuges stand as a specialized breed, meticulously crafted for the continuous separation of solids from liquids. Distinct from other centrifuge types, their unique design features cater to specific purposes and applications.

The decanter centrifuge—a powerhouse of separation—is designed to elegantly separate solids from liquids within a mixture. This dynamic, continuous process leverages centrifugal force to achieve its mission. Decanter centrifuges find their prowess across an impressive array of industries, gracing sectors like chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.
Some specific examples of what a decanter centrifuge may be used for include:
Expertly separating chemicals, including acids, alkalis, and solvents, within the realm of the chemical industry.
Skillfully separating pharmaceutical products, such as drugs and excipients, within the pharmaceutical industry.
Proficiently separating food products, such as milk and juice, within the vibrant world of food processing.
Efficiently treating and dewatering sludge at wastewater treatment plants, serving the environmental engineering industry.
Navigating the separation of oil, water, and solids in drilling and production operations within the oil and gas industry.
Masterfully separating minerals and other solids from water and liquids in ore processing and beneficiation within the mining and mineral processing industry.
Effectively dewatering coal and other fuels within power generation operations.
Adeptly dewatering pulp and paper sludge in paper mills, enhancing operations in the pulp and paper industry.

Indeed, a decanter is a distinguished type of centrifuge. Centrifuges, in essence, are machines that harness the power of centrifugal force to separate solids from liquids or to differentiate components in a mixture based on densities. A decanter centrifuge, however, is an exemplary variant, meticulously crafted for the seamless separation of solids from liquids in a relentless, continuous process.
Decanter centrifuges are defined by their relentless, continuous operation and the presence of the scroll—a helical screw that gracefully rotates slower than the bowl, guiding solids towards the bowl's outer wall. With a strategic solids discharge port positioned on the outer wall, they find their niche across a vast expanse of industries and applications, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.

The term "decanter" evokes imagery of a vessel with a broad base and a slender neck, traditionally used for storing and serving wine. In the realm of decanter centrifuges, this term aptly describes the bowl's shape, reminiscent of a wine decanter. The bowl, a cylindrical marvel with a wide base and narrow neck, epitomizes elegance as it spins gracefully on a horizontal axis.
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