Affordable SS316 L Automatic Chemical Centrifuge for Olive Oil Separation

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is an advanced type of centrifuge ingeniously crafted for the precise separation of solids from liquids in complex mixtures. This remarkable device employs a continuous mechanism where centrifugal force plays a pivotal role in dividing the components. As the mixture enters the centrifuge, the intense spinning action ensures that solids are effectively segregated from liquids.

For high solids content mixtures requiring solid-liquid separation, decanter centrifuges are the premier choice. These solid-shell scroll centrifuges, also known as decanters, offer a continuous operation advantage over traditional chamber filter presses. They apply robust centrifugal forces to separate finely distributed solid particles from the suspension seamlessly.

Decanters find indispensable applications in a multitude of industries globally. They are meticulously optimized for specific tasks, ranging from sludge dewatering to sophisticated classification, wet classification, and precise solid sorting.

To achieve peak performance, solid bowl decanter centrifuges are meticulously custom-designed to match specific separation requirements precisely.

• A decanter centrifuge is an extraordinary centrifuge model engineered to separate solids from liquids within a mixture, utilizing a continuous process enhanced by centrifugal force.
• In operation, the mixture is carefully fed into the centrifuge, where the spinning force dynamically separates solids from liquids.
• Subsequently, the distinct solids and liquids are efficiently discharged from the centrifuge through designated outlets.
• Decanter centrifuges are integral to a broad spectrum of industries, including chemical, pharmaceutical, food processing, and environmental engineering.
• They excel in separating solids that are either too fine or dense for conventional methods like sedimentation or filtration, earning their reputation for versatility.
• These centrifuges are also adept at dewatering sludge and effectively separating emulsions.
• Their hallmark is high efficiency, minimal maintenance needs, and the capacity to handle substantial material volumes.

• Decanter centrifuges operate on buoyancy separation principles. In denser components naturally sink, while lighter components rise. The centrifuge's continuous spinning enhances settling speed, delivering a g-force range of 1000 to 4000 G's, drastically cutting the settling time from hours to mere seconds, yielding faster, more manageable separation results.

  Think of a decanter as a rotating sedimentation tank. Solid particles, denser than the liquid, settle to the bottom, forming a sediment (solid phase). In a spinning centrifuge, centrifugal acceleration separates the phases. Solid particles, heavier than the liquid, move outward in the bowl due to centrifugal force, forming sediment inside the bowl's inner wall, achieving separation far faster and more efficiently than gravity, with forces of around 3000 g.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the power of a sophisticated 3-phase decanter centrifuge, you can elegantly achieve the separation of three distinct stages in a singular, streamlined operation. Imagine effortlessly separating oil and water, substances that simply won't merge due to their intrinsic difference in densities, from a solid phase. Ingeniously, water positions itself between the layers of oil and solids, allowing for seamless extraction of the two liquids post-separation. As with 2-phase separation, the solids are skillfully transported via the scroll to the discharge outlets.

  Three-phase separation is a marvel of modern engineering, finding its niche in diverse applications such as the production of exquisite edible oils—think olive oil—the meticulous processing of oil sludge, and the innovative creation of biodiesel, among many others.

A decanter centrifuge is a masterpiece of engineering with several crucial components working in harmony to achieve the separation of solids from liquids. These components include:

1. As the heart of the centrifuge, the bowl is a cylindrical marvel that spins along a horizontal axis. The mixture destined for separation is expertly fed into this bowl through a feed pipe, with the separated solids and liquids making their grand exit through distinct outlets.
2. Nestled within the bowl, the scroll is a helical screw driven by a motor, rotating at a slightly more languid pace than the bowl itself. Its gentle yet determined motion guides the solids towards the bowl's outer wall, where centrifugal force performs its magic, distinguishing them from the liquids.
3. Strategically positioned on the bowl's outer wall, this outlet serves as the exit pathway for the separated solids.
4. Situated at the bottom of the bowl, this outlet facilitates the smooth discharge of the separated liquids.
5. Comprising the motor and a suite of other essential components, this system propels both the bowl and the scroll in their purposeful motion.
6. An intricate network of sensors and components ensures precise monitoring and control over the centrifuge's operations.
7. Comprising a robust frame and other structural elements, this component provides steadfast support to the bowl and the rest of the centrifuge assembly.
8. This vital conduit is responsible for channeling the mixture into the centrifuge's bowl, setting the separation process in motion.
9. A reliable pump that ensures the mixture is delivered into the feed pipe at a steady, controlled rate.
10. A sophisticated array of sensors and components dedicated to overseeing and regulating the flow of the mixture entering the centrifuge.

1. The slurry gracefully enters the centrifuge via an intake pipe and is gently guided onto a conveyor.
2. The conveyor, with its sleek internal feed compartment, expertly channels the slurry through a nozzle into the waiting bowl.
3. In a captivating spectacle, the bowl spins at dizzying speeds, unleashing centrifugal forces that work their magic.
4. Through this rapid rotation, solid materials are efficiently separated from the liquid in mere seconds.
5. The conveyor then ushers the solid material upward, where it makes its exit through a strategically placed nozzle.
6. Once the solid material is skillfully removed, the purified liquid is released via a separate outlet. This ability to purify liquids underscores the unmatched value of decanter centrifuges, especially in waste water treatment facilities. Yet, the versatility of these centrifuges extends to numerous industries where they play a pivotal role. Like other decanter equipment, they are a breeze to install, needing no foundation, and their efficiency is a boon, conserving both time and materials—an indispensable asset for many blue-collar sectors.

7. Discover the unrivaled advantages of the decanter centrifuge process that make it an exceedingly powerful and efficient solution for separating solids from liquids. The remarkable features of this method include:

8. : Experience uninterrupted processing with decanter centrifuges, designed for continuous operation. This capability supports a consistent flow of material, making them ideal for applications demanding high throughput.
9. Decanter centrifuges deliver outstanding efficiency in separating solids from liquids. They excel in handling fine or dense solids that challenge other techniques, establishing themselves as a superior method for separation.
10. Tailor the separation process to perfection with adjustable parameters in decanter centrifuges, including bowl speed and angle. These adjustments ensure optimal results for a variety of materials.
11. Benefit from the low maintenance requirements of decanter centrifuges, offering a cost-effective solution that minimizes downtime and maximizes operational efficiency.
12. Decanter centrifuges boast versatility, adept at separating a diverse range of materials. Whether dealing with varying liquid densities, suspensions, or emulsions, they adapt with ease.
13. Compared to alternative methods like filtration and sedimentation, decanter centrifuges shine with remarkable energy efficiency, requiring substantially less power for operation.
14. The design of decanter centrifuges is compact, enabling easy integration into existing process systems without demanding extensive space.

The separation medium is expertly fed into the infeed chamber's center, where it is accelerated through the feed system. Throughput rates intricately influence the residence time, optimizing the process.

Inside the decanter bowl, the medium achieves peak velocity, propelling solids to settle on the bowl's inner surface. The distinctive cylindrical or conical shape of the bowl plays a crucial role.

A sophisticated gear mechanism instills a speed differential between the bowl and the scroll in industrial decanter centrifuges, dictating the solids content in the outfeed with precision.

Pond depth / Weir discs

The clarified liquid in a decanter centrifuge flows towards the bowl's cylindrical end, exiting through well-placed perforations. With adjustable weir discs/plates, customize the bowl's pond depth, ensuring precise volumetric control.

Industries worldwide harness the power of decanter centrifuges across a multitude of applications, such as:

1. In the chemical industry, decanter centrifuges play a vital role in separating and purifying products and by-products, including acids, alkalis, and solvents, alongside dewatering processes for polymers and resins.
2. Within the pharmaceutical domain, decanter centrifuges efficiently separate and purify drugs, excipients, and intermediates, ensuring optimal quality for pharmaceutical proteins and enzymes.
3. The food processing industry relies on decanter centrifuges to expertly separate and purify products like milk, juice, and fruit puree, while also managing dewatering tasks for cheese and yogurt.
4. In environmental engineering, decanter centrifuges are indispensable in treating and dewatering sludge along with other waste materials. They play a pivotal role in wastewater treatment plants by efficiently separating contaminants. Additionally, these centrifuges are heroes in the realm of oil spill cleanup operations, expertly dividing oil from water, ensuring environmental safety.
5. In the oil and gas sector, decanter centrifuges are essential for the separation trifecta—oil, water, and solids—during drilling and production operations. These machines also excel in purifying and dewatering crude oil as well as various petroleum products, ensuring optimal operation.
6. Decanter centrifuges are transformative in the mining and mineral processing industry, where they are employed to efficiently separate minerals from water and other liquids during ore processing and beneficiation, thus enhancing productivity.
7. Within the power generation landscape, these centrifuges are utilized to dewater coal and other fuels, facilitating more efficient power generation processes.
8. In the pulp and paper industry, decanter centrifuges are vital for the dewatering of pulp and paper sludge, helping to maintain the efficiency and cleanliness of paper mills.
9. Beyond the aforementioned sectors, decanter centrifuges extend their utility to industries such as automotive, aviation, and aerospace, where they masterfully separate and purify a diverse range of materials, showcasing their versatility.

• Decanter centrifuges boast a sleek design that ensures a tidy appearance while eliminating or significantly reducing odor issues.
• These devices are not only straightforward to install and quick to commence or close down, they also occupy a minimal operational footprint compared to other competitive methods, thus maximizing space efficiency.
• Their adaptability is unmatched; the bowl section and cone angle can be adjusted to suit a variety of applications. Furthermore, the system can be programmed with numerous design curves to precisely predict sludge types, unlike competitors such as belt filter presses which cannot adjust the belt type to suit different sludge categories. This adaptability enables the machine to effortlessly perform multiple tasks, including thickening and dewatering.
• The machine's capacity surpasses that of smaller machines, offering enhanced throughput.
• This increased capacity reduces the need for multiple units, thereby optimizing operational efficiency.
• Operating and optimizing this gadget is straightforward, thanks to its limited number of critical variables and reliable feedback data, ensuring seamless operation.
• Compared to other processes, the decanter centrifuge stands out with lower labor costs, requiring minimal maintenance and operator attention.
• When measured against competing processes such as the belt filter process, decanter centrifuges offer superior process flexibility and performance, making them a superior choice.

• A downside of decanter centrifuges is their inability to efficiently separate biological materials like cells and viruses, which have very slight density differences. For such challenging separations, the tubular-bowl centrifuge presents a viable alternative.
• Moreover, the machine can produce significant noise and vibrations during operations.
• The high G-forces produced by the device result in considerable energy consumption, a factor to consider for energy efficiency.
• Furthermore, the decanter centrifuge incurs substantial equipment costs. To prevent wear and reduce maintenance needs, hard surfacing and abrasion protection materials are essential for the scroll.

In essence, a centrifuge leverages centrifugal force to separate solids from liquids or components based on density differences. A decanter centrifuge, however, is specifically tailored for continuous solid-liquid separation processes.

There are critical distinctions between a general centrifuge and a decanter centrifuge:

1. Decanter centrifuges are engineered for continuous operation, processing an uninterrupted flow of material with ease. Conversely, other centrifuge types like batch centrifuges are limited to processing material in discrete batches.

1. Unveiling the intricate engineering behind decanter centrifuges: A scroll, which is a helical screw, is meticulously mounted within the bowl of the centrifuge. Unlike the bowl, it rotates at a slightly reduced speed, efficiently directing solids towards the outer wall. This enables the separation of solids from liquids using powerful centrifugal force. While alternative centrifuge types might lack a scroll, or utilize a novel conveyor system, the distinctive scroll in decanter centrifuges ensures optimal separation.
2. In the sophisticated world of decanter centrifuges, the solids discharge port is ingeniously positioned on the outer wall of the bowl. This is the crucial point where separated solids are discharged. Different centrifuge variants might adopt their own unique methods of solids discharge, yet the decanter's design remains impressively functional and effective.
3. : Decanter centrifuges stand as the gold standard for separating solids from liquids, effortlessly operating in specialized processes. However, other centrifuge types broaden the horizon with diverse applications such as density-based mixture separations and liquid purification, showcasing their versatile design.

Decanter centrifuges are the pinnacle of innovation in the continuous separation of solids from liquids. Their specialized design makes them the preferred choice for specific tasks, distinguishing them from other centrifuge types that may cater to different applications and design features.

The decanter centrifuge is an engineering marvel that stands at the forefront of separating solids from liquids within a mixture. Utilizing centrifugal force, this machine facilitates a seamless continuous process. Its versatility spans across myriad industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper, affirming its essential role in diverse industrial applications.
Here are some compelling instances where decanter centrifuges prove indispensable:
In the chemical industry, they expertly separate chemicals like acids, alkalis, and solvents.
In the pharmaceutical domain, they are pivotal in separating drugs and excipients.
In food processing, they play a key role in separating products such as milk and juice.
Environmental engineering benefits from their ability to treat and dewater sludge in wastewater plants.
In the oil and gas sector, they proficiently separate oil, water, and solids during drilling and production.
In mining and mineral processing, they separate minerals from water and other liquids in beneficiation operations.
In power generation, they dewater coal and other fuels effectively.
In the pulp and paper industry, they contribute to dewatering pulp and paper sludge in mills.

Absolutely, a decanter is indeed a centrifuge. The marvel of a centrifuge lies in its ability to harness centrifugal force for the separation of solids from liquids or for the segregation of mixture components based on their densities. Specifically, a decanter centrifuge thrives in continuous solid-liquid separation, setting it apart as a specialized centrifuge variant.
Characterized by its continuous operation, the presence of a scroll, and a strategically positioned solids discharge port, the decanter centrifuge is a cornerstone in industries such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper, embodying versatility and efficiency.

The term "decanter" traditionally evokes imagery of elegant wine containers with broad bases and narrow necks. In the realm of decanter centrifuges, this nomenclature is inspired by the bowl's shape, resembling a wine decanter. The bowl, a cylindrical container with a wide base and a narrow neck, spins around a horizontal axis, embodying both function and elegance in design.
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