Affordable Lab Centrifuge for Cost-Effective Crude Oil Separation

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is a sophisticated type of centrifuge expertly designed to efficiently separate solids from liquids in mixed solutions. This impressive device operates on a seamless and continuous process. The mixture is skillfully introduced into the centrifuge, where the immense centrifugal force generated by its rapid spinning effectively segregates the solids from the liquids.

For separating solid/liquid mixes with substantial solids content, decanter centrifuges stand as the optimal solution, epitomizing efficiency and effectiveness. These resilient solid-shell scroll centrifuges, commonly referred to as decanters, provide a continuous operation, unlike traditional chamber filter presses. Through the utilization of powerful centrifugal forces, they efficiently extract finely distributed solid particles from suspensions.

Decanters demonstrate their remarkable versatility across numerous global industries. Each centrifuge is finely tuned for its specific application, contributing to a vast array of processes, including sludge dewatering, classification, wet classification, and precise sorting of solids.

To achieve the pinnacle of separation efficiency, solid bowl decanter centrifuges must be meticulously engineered to align with the unique requirements of each specific separation process.

• A decanter centrifuge is an advanced separation device used to expertly separate solids from liquids in diverse mixtures. It operates as a continuous process, leveraging centrifugal force to achieve separation.
• As the mixture is expertly channeled into the centrifuge, the powerful centrifugal force generated through its spinning action ensures a precise separation of solids from liquids.
• Subsequent to separation, the divided solids and liquids are each discharged through their respective outlets with exceptional efficiency.
• Decanter centrifuges find valuable application across a myriad of industries, including chemical, pharmaceutical, food processing, and environmental engineering, showcasing their versatility.
• These centrifuges shine particularly when tasked with separating solids that are exceedingly fine or densely packed, defying other separation techniques such as sedimentation or filtration.
• Additionally, decanter centrifuges are adept at dewatering sludge and achieving effective separation of emulsions, highlighting their multifaceted utility.
• Renowned for their exceptional efficiency, minimal maintenance needs, and capability to process large material volumes, they are an industry favorite.

• A decanter centrifuge operates on the advanced principle of separation driven by buoyancy. In a mixture, denser components naturally gravitate to the bottom, while less dense components rise, creating a separation. The continuous spinning of the centrifuge amplifies this separation process, achieving g-forces ranging from 1000 to 4000 G's. This dramatically accelerates the settling process, allowing mixtures that once required hours to settle to do so in mere seconds, delivering faster, more controlled separation outcomes.

  A decanter is ingeniously designed as a sedimentation tank wrapped around an axis. Heavier solid particles migrate to the bottom due to gravity, forming a solid phase sediment. Drawing an analogy with a wine decanter reveals its function. In a centrifuge, the separation of solid and liquid phases is driven by centrifugal acceleration. Denser and heavier solid particles move outward in the spinning bowl, forming sediment on the bowl's inner wall. This process is significantly faster and more efficient than traditional gravitational separation, applying centrifugal forces of approximately 3000 g compared to just 1 g.
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the power of cutting-edge 3 phase decanter centrifuge technology, it becomes possible to achieve a remarkable separation of three distinct stages within a single, seamless operation. Imagine effortlessly isolating oil and water due to their incompatible densities, effectively separating them from a solids phase. The ingenious design allows water to gracefully settle between the oil and solids layers, enabling the decanter to extract the two liquids with precision. Just as in 2-phase separation, the solids are adeptly transported via the scroll to the designated discharge holes, ensuring a comprehensive and efficient process.

  Three-phase separation with decanter centrifuges finds its niche in diverse, impactful applications, such as the production of high-quality edible oils - like the ever-popular olive oil - and the processing of oil sludge. Additionally, this technology plays a pivotal role in the innovative creation of biodiesel, among other transformative uses, making it indispensable across industries.

Decanter centrifuges boast an array of critical components working in perfect harmony to efficiently separate solids from liquids. These include:

1. At the heart of the centrifuge lies the bowl, a pivotal cylindrical container spinning on a horizontal axis. This critical component receives the input mixture through a feed pipe, and with impeccable precision, discharges the separated solids and liquids through dedicated outlets, ensuring seamless functionality.
2. A marvel of engineering, the scroll is a helical screw elegantly mounted inside the bowl and driven by a motor. Its synchronized rotation, slightly slower than the bowl itself, expertly transports solids toward the outer wall, where centrifugal force masterfully separates them from liquids.
3. Strategically located on the outer wall of the bowl, this outlet is the gateway for discharging the separated solids, ensuring a streamlined and efficient process.
4. Ingeniously positioned at the bottom of the bowl, this outlet serves as the exit for the separated liquids, completing the separation cycle with precision and ease.
5. Comprising the motor and an array of essential components, this system is the powerhouse driving the seamless operation of the bowl and scroll, ensuring consistent performance.
6. Equipped with advanced sensors and components, this system meticulously monitors and orchestrates the entire centrifuge operation, guaranteeing precision and reliability.
7. The robust frame and supportive structural components provide unwavering support to the bowl and other vital parts of the centrifuge, ensuring durability and stability.
8. A vital conduit, this pipe efficiently channels the mixture into the centrifuge's bowl, playing a crucial role in the overall process.
9. This reliable pump maintains a constant rate as it feeds the mixture into the feed pipe, ensuring a smooth and uninterrupted flow.
10. With cutting-edge sensors and components, this system adeptly manages and regulates the mixture's flow into the centrifuge, ensuring optimal efficiency.

1. In the decanter centrifuge process, the slurry elegantly enters through an intake pipe and is guided onto a conveyor.
2. The conveyor, utilizing an internal feed compartment, expertly propels the slurry through a nozzle into the bowl, setting the stage for efficient separation.
3. As the bowl rotates at dizzying high speeds, powerful centrifugal forces are unleashed to perform rapid and effective separation.
4. In mere seconds, the high-speed rotation achieves the remarkable feat of segregating solid materials from liquids, showcasing unparalleled efficiency.
5. Once separated, the conveyor deftly transports the solid material upwards, where it is expelled through a nozzle, while the purified liquid emerges from a separate output.
6. With solid materials expertly removed, the resulting purified liquid is released from a dedicated output, exemplifying the decanter centrifuges' exceptional ability to purify liquids. This makes them an ideal choice for numerous applications, such as waste water treatment facilities. Furthermore, these versatile centrifuges are indispensable across a vast array of industries. With their straightforward installation, requiring no elaborate foundation, and their exceptional efficiency, they save valuable time and resources, making them an essential asset for many blue-collar sectors.

7. The decanter centrifuge process boasts numerous attributes that solidify its role as an unparalleled method for efficient separation of solids from liquids. These exceptional characteristics include:

8. : Decanter centrifuges enable uninterrupted operation, facilitating a constant stream of material processing. This feature is ideal for high-volume applications, ensuring efficiency and speed.
9. With unmatched precision, decanter centrifuges adeptly separate solids and liquids, excelling in the extraction of fine or dense solids that pose challenges to other methods, ensuring optimal results.
10. The adaptability of decanter centrifuges is highlighted by their adjustable separation parameters, including bowl speed and scroll angle, tailored to optimize separation processes for diverse material types.
11. Designed for efficiency, decanter centrifuges require minimal upkeep, translating into a cost-effective solution for various applications, offering both reliability and longevity.
12. Decanter centrifuges excel in versatility, adept at handling a vast array of materials, from liquids with varying densities to suspensions and emulsions, offering broad application potential.
13. Engineered for sustainability, decanter centrifuges outperform other separation methods like filtration and sedimentation with their lower energy requirements, promoting eco-friendly operations.
14. The space-saving design of decanter centrifuges allows easy integration into existing systems, maximizing efficiency without sacrificing space.

Efficiently processed, the separation medium is introduced into the scroll's central infeed chamber, enabling acceleration. Residence time is adjustable based on throughput, enhancing efficiency.

Within the decanter bowl, the medium achieves peak velocity, compelling solids to settle against the inner surface. The bowl's cylindrical or conical shape maximizes separation efficacy.

Equipped with an advanced gear mechanism, industrial decanter centrifuges produce a speed differential between the bowl and scroll, crucial for controlling solids output in the outfeed.

Innovative Pond Depth / Weir Discs Adjustment

Clarified liquid progresses to the cylindrical bowl end, exiting through cover perforations. Precisely adjustable weir discs/plates manage pond depth and the bowl's fill volume effectively.

Decanter centrifuges serve a multitude of industries and applications, including:

1. Within the chemical sector, decanter centrifuges expertly separate products and by-products, including acids, alkalis, and solvents, purifying and dewatering polymers and resins seamlessly.
2. In pharmaceuticals, decanter centrifuges separate a range of products and by-products like drugs, excipients, and intermediates, also purifying and dewatering proteins and enzymes efficiently.
3. In food production, decanter centrifuges deftly separate products and by-products such as milk, juice, and fruit puree, while purifying and dewatering essentials like cheese and yogurt.
4. Decanter centrifuges are ingeniously crafted to address the challenges of treating and dewatering sludge and other waste materials, offering an effective solution in wastewater treatment, plants. Additionally, these centrifuges play a pivotal role in oil spill cleanup operations, efficiently separating oil from water.
5. Within the oil and gas sector, decanter centrifuges are indispensable for separating oil, water, and solids during drilling and production operations. These machines also excel in purifying and dewatering crude oil and other petroleum derivatives.
6. In the realm of mining and mineral processing, decanter centrifuges are essential for extracting minerals and other solids from water and various liquids amidst ore processing and beneficiation activities.
7. In power generation, decanter centrifuges efficiently dewater coal and other fuels, enhancing operational efficiency.
8. At paper mills, decanter centrifuges are vital for dewatering pulp and paper sludge, contributing to streamlined operations.
9. Beyond these primary sectors, decanter centrifuges find applications in diverse industries such as automotive, aviation, and aerospace, separating and purifying a wide array of materials with precision.

• Decanter centrifuges are celebrated for their sleek design, ensuring a clean workspace with minimal to no odour issues.
• These units are remarkably straightforward to install, and their rapid start-up and shutdown capabilities, coupled with a compact footprint, make them a preferred choice over other complex methods.
• The decanter centrifuge's adaptability is unmatched, with its design allowing for modifications in the bowl and cone angle to cater to various applications. Furthermore, its programmability with design curves anticipates sludge types, a feature not seen in competing methods like belt filter presses, enhancing its utility for diverse tasks such as thickening and dewatering.
• The machine's expansive throughput capacity surpasses that of smaller alternatives, streamlining operations.
• This efficiency translates into a reduced need for multiple units.
• Its operation is a breeze to optimize due to a minimal number of critical variables and consistent feedback data.
• Compared to other processes, the decanter centrifuge boasts lower labor costs, thanks to its minimal maintenance requirements and reduced need for constant operator supervision.
• When pitted against competing technologies like the belt filter process, the decanter centrifuge shines with its greater process flexibility and superior performance.

• Despite its capabilities, the decanter centrifuge struggles to separate biological materials with minute density differences, like cells and viruses. This is where the tubular-bowl centrifuge excels, proving more effective for challenging solid separations.
• Operationally, the machine may exhibit significant noise and vibrations.
• The energy demands of the device are substantial, attributed to its high G-force requirements.
• With high equipment costs, the decanter centrifuge necessitates hard surfacing and abrasion protection for the scroll to mitigate wear and maintenance needs.

A centrifuge harnesses centrifugal force to segregate solids from liquids or to differentiate mixture components based on densities. Distinctively, a decanter centrifuge is crafted specifically for continuous solid-liquid separation.

Several fundamental differences distinguish a general centrifuge from a decanter centrifuge:

1. Decanter centrifuges are engineered for seamless, uninterrupted operation, processing materials in a continuous flow. This contrasts with batch centrifuges, which handle materials in discrete batches.

1. Delve into the superior mechanics of decanter centrifuges! These revolutionary machines feature a remarkable scroll, a helical screw expertly mounted inside the bowl. This scroll rotates at a slightly slower speed than the bowl itself, adeptly conveying solids towards the outer wall. Here, the mighty centrifugal force performs its magic, separating solids from liquids with precision. Unlike other centrifuges, which may lack a scroll or employ alternative conveyor mechanisms, the decanter centrifuge stands out with its unparalleled efficiency.
2. Decanter centrifuges boast a strategically positioned solids discharge port on the bowl's outer wall, perfectly designed for effortless expulsion of separated solids. While other centrifuge types might utilize varied methods for solid discharge, the decanter centrifuge sets a standard for seamless operation.
3. : Decanter centrifuges are meticulously crafted for the primary purpose of isolating solids from liquids. Other centrifuge types may offer diverse capabilities, such as separating mixture components by density or purifying fluids. However, the decanter centrifuge excels with its specialized focus on liquid-solid separation.

In essence, decanter centrifuges are the epitome of specialization, designed for the continuous separation of solids from liquids. While other centrifuges may feature alternative designs and serve varied purposes, decanter centrifuges deliver unmatched efficiency in their specific domain.

A decanter centrifuge is a high-performance machine engineered to separate solids from liquids in mixtures. Utilizing continuous centrifugal force, it facilitates the seamless separation of components. Decanter centrifuges find applications across myriad industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper - exemplifying versatility and broad utility.
Here are key industries and uses for decanter centrifuges:
Chemical Industry: Efficient separation of chemicals like acids, alkalis, and solvents.
Pharmaceutical Industry: Precise separation of pharmaceutical products, including drugs and excipients.
Food Processing Industry: Effective separation of food products, such as milk and juice.
Environmental Engineering: Advanced sludge treatment and dewatering in wastewater plants.
Oil and Gas Industry: Sophisticated separation of oil, water, and solids during drilling and production.
Mining Industry: Expert separation of minerals and solids from liquids in ore processing.
Power Generation: Efficient dewatering of coal and fuels.
Pulp and Paper Industry: Reliable dewatering of pulp and paper sludge.

Absolutely, a decanter is indeed a specialized form of centrifuge. While centrifuges in general utilize centrifugal force for separating solids from liquids or density-based separation, the decanter centrifuge is distinctively designed for continuous liquid-solid separation.
Decanter centrifuges are defined by continuous operation, featuring a unique scroll that rotates slightly slower than the bowl to convey solids towards the outer wall. With a dedicated solids discharge port, these centrifuges are indispensable across various industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper.

The term 'decanter' conjures images of a wine vessel with a wide base and narrow neck. In a decanter centrifuge, this concept is mirrored in the bowl's design-a cylindrical container with similar shape, spinning with precision on a horizontal axis to achieve efficient separation.
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