Decanter Centrifuge Is Used for Lees Separation in The Spirit Industry

• Customization: Available
• After-sales Service: Permanent Technical Support
• Warranty: 1 Year
• Model NO.: LW
• Type: Centrifuge
• Object: Liquid-Solid Separation.
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 or Other Anticorrosive Materials
• Certification: GMP/CE/ISO/Atex
• Electronic Component: World Renowned Brand
• Bearing: F-a-G
• Transport Package: Wooden Case Packing
• Specification: Based on model
• Trademark: SHENZHOU
• Origin: China
• Production Capacity: 10000/Year
• Package Size: 1880.00cm * 1100.00cm * 800.00cm
• Package Gross Weight: 1600.000kg

Product Description

 

Product Description

In the production of spirits and neutral spirits, distiller's grains refer to the residue of syrup or other substrates remaining after fermentation and distillation.   Distilled grains usually contain water, solids, unfermented residues, and other organic components.   These solids can be separated and concentrated through mechanical separation techniques, providing optimal pre dehydration for thermal drying.

In addition, the use of separation technology can recover solid components, but it can also significantly reduce volume, thereby significantly reducing transportation costs and necessary waste disposal costs.

Our decanter centrifuge can provide you with:

1: Economic benefits improvement and cost reduction.   Compared with the thermal dehydration method of distiller's grains, using a centrifuge can save time and money.   In addition, it can also reduce the cost of waste treatment and wastewater.

2: Convert waste into recyclable materials.   Make sustainable development possible.   Dehydration can further utilize the by-products (fruit residue/distiller's grains) generated from it.   Can generate a large amount of marketable feed.

3: High quality dehydration effect.   The total solid separation rate is as high as 98%.

Operating principle:
The purpose of separation is to separate out substances with different mass ratios from mixed fluid.Separation forms included solid-liquid separation,liquid-liquid separation and liquid-liquid-solid separation.
When mixed fluid enters rotating bowl of centrifuge through feed tube ,solids with larger density would rapidly deposit on inner wall of the bowl,forced by centrifugal acceleration.Then spiral pusher pushed deposited solids to taper end of the bowl,and discharges them out of centrifuge from residual outlet.Meanwhile ,liquid phase with smaller density forms a liquid ring layer and discharges from bowl through overflow port,the bowl and spiral pusher run at a high speed simultaneously ,for there exists speed discrepancy,deposited solids on the wall of bowl could be conveyed to residue outlet by spiral pusher.This separation process carry out continuously.

Detailed Photos

 

Our Advantages

1. Industrial design
Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.


2. Effectively ease resonance during rotating of bi-rotor
When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.

3. Thoroughly eliminate phenomenon of liquid ring stalling
Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.

4. Unique technique adopt in main component work-blanks
The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.

5. Main bearing electrical components selection
We use origin bearings of international first-line brands such as S-K-F,F-A-G and so on.Electrical components mainly adopt ABB and Siemens

6. Constant temperature detection
All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.

7. Inter-change ability
Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.

8. Simplyand safely in bearing disassemblement
One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.

9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant's cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.
B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.

10. Main bearing BH device (patent design)
There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.

11. GSRL feeding device (potent design)
New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming.
 

Product Parameters

Model	Technical parameter					motor power		outline dimension(mm)	Machine weight (KG)
	(Diameter)mm	Rotation speed rpm	Length mm	Separation factor G	capacity M3/h	Main motor KW	Vice motor KW	Dimension: L×D×H
LW250×1000	250	3600	1000	1813	1-3	7.5/11	4/5.5	2065×1050×800	1100
LW360×1200	360	3500	1200	2467	3-8	11/18.5	7.5/11	2600×1500×850	1900
LW360×1500	360	3500	1500	2062	3-8	11/18.5	7.5/11	2800×1400×850	2000
LW420×1750	420	3200	1750	2406	4-20	30/37	11/18.5	3120×1580×1050	3000
LW450×1600	450	3200	1600	2578	5-25	30/45	11/22	3780×1050×1180	3500
LW450×1800	450	3200	1800	2578	5-25	30/45	11/22	3985×1050×1180	3600
LW450×2000	450	3000	2000	2266	5─25	30/45	11/22	4320×1050×1180	3800
LW500×1800	500	3000	1800	2517	10-30	37/55	15/22	4200×1110×1200	4300
LW500×2100	500	3000	2100	2517	10-30	37/55	15/22	4500×1110×1200	4500
LW550×1800	550	3000	1800	2769	10-35	45/55	18.5/22	4380×1160×1230	4800
LW550×2200	550	2800	2200	2412	10-35	45/55	18.5/30	4780×1160×1230	5000
LW650×1750	650	2000	1750	1454	20-50	75/90	30/37	4576×1300×1250	6000
LW650×2000	650	2000	2000	1454	20-50	75/90	30/37	4900×1300×1250	6200
LW800×2000	800	1800	2000	1450	40-100	90/110	45/55	6052×1460×2100	10000
LW1000×2350	1000	1600	2350	1432	50-140	110/132	55/75	6850×1860×2300	12800

Certifications

 

Packaging & Shipping

 

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

 

After Sales Service

The one-year warranty period for the whole machine except for tubes and human factors etc, and 12 months of after-sale service from the date  when you receive the machine or 12 months when installation is finished;
Consultant services for whole machine life, and 24-hour technical support by email;
UPS, English software, user manual, and the installation & debugging by our experienced technicians.
1. Can your machine meet our needs well?
We will supply you with a proposal as to your specific requirement, and each machine is customized to satisfy the customer's need well.
2. Why did you choose your company?
We are the manufacturer and have been in the industry for more than thirty years.
3. What's your payment way?
T/T by our bank account directly, or by Made in China trade assurance service, by the West Union, or in cash.
4. How can you ensure the machine's quality after we put the order?
Before the delivery, we will send you the machine's pictures and videos, or you can come to us to have the quality checked by yourself, or by the third-party inspection organization contacted by your side.
5. We are afraid you won't deliver the machine after we pay you the money.
Please note our above business license and certificates. And if you don't trust us, you can use Made in China trade assurance service or LC, Which will fairly protect your rights and money throughout the transaction process.
6. Why did you choose your company?
We have been specializing in the manufacturing of centrifuges for over 30 years. We can provide top-notch quality and very competitive prices .

FAQ

Q1: Where can I get product & price information?
A1: Send us inquiry or email directly, then we will contact you.
Q2: How can I make sure your machinery is suitable for me? 
A2: Please tell all the separation information you know, such as your raw liquid,
two-phase or three-phase separation, solid content in liquid, solid size, the purpose, etc. After analyzing your information, we will to choose a suitable model for you, and send the details and videos to you.
Q3: What should I do if I want to see the separation effect?
A3: If you can come to our factory with the raw liquid, we will provide test service. Or you deliver the raw liquid to us, and we will do a test, and supply you the testing videos.
Q4: How to enjoy the OEM services?
A4: As the manufacturer of the machine, we will try our best to satisfy you if you have any specific requirement, such as the cover device, drum size, motor voltage, etc.