Best Price Tricanter for Pharmaceutical Centrifuge and Crude Oil Separation

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is a marvel of modern engineering, a type of centrifuge designed specifically for the efficient separation of components within a mixture. Operating continuously, this innovative equipment utilizes mighty centrifugal force to achieve separation. As the mixture is introduced into the centrifuge, the intense spinning action generates centrifugal force, swiftly dividing solids from liquids with precision and reliability.

For mixtures with high solids content, decanter centrifuges stand unparalleled. These robust solid-shell scroll centrifuges or decanters operate continuously, unlike chamber filter presses, efficiently separating fine solid particles from suspension through formidable centrifugal forces.

Decanter centrifuges are indispensable across a myriad of industries globally. Their adaptability allows them to be optimized for specific tasks, ranging from dewatering sludge to the classification and sorting of solids, ensuring superior performance tailored to each unique application.

To achieve the pinnacle of efficiency, solid bowl decanter centrifuges require bespoke designs tailored to the distinct needs of each separation process.

• A decanter centrifuge is a specialized centrifuge employed for the separation of solids from liquids within a mixture. Its continuous operation leverages centrifugal force to expertly divide the two components.
• As the mixture enters the centrifuge, the spinning action generates powerful centrifugal forces that smoothly separate solids from liquids.
• Subsequently, the distinct solids and liquids are efficiently discharged through separate outlets, ensuring a clean and effective process.
• Decanter centrifuges find their application in diverse industries such as chemical, pharmaceutical, food processing, and environmental engineering.
• These centrifuges excel at handling solids that are too fine or dense for traditional separation methods like sedimentation or filtration, providing unparalleled efficiency.
• They also play a critical role in sludge dewatering and the separation of emulsions, consistently delivering high efficiency and reliability.
• Renowned for their exceptional efficiency, minimal maintenance requirements, and the capability to manage large material volumes, decanter centrifuges are a top choice for industrial applications.

• Decanter centrifuges operate on the principle of buoyancy separation. Denser components naturally gravitate to the bottom when mixed, while lighter ones rise above. The centrifuge's continuous spinning accelerates this settling process, achieving g-forces between 1000 and 4000 G's, drastically reducing settling time from hours to mere seconds, producing swift and manageable results.

  Picture a decanter as a sedimentation tank wrapped around an axis, where gravity causes heavier solid particles to settle at the bottom. Centrifugal acceleration within a centrifuge separates phases more rapidly. Solid particles, heavier due to higher density than liquid, migrate outward in the spinning bowl, forming sediment along the bowl's inner wall. This process, applying centrifugal forces around 3000 g, is far more efficient than traditional gravitational settling.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Experience the remarkable power of the 3-phase decanter centrifuge, which effortlessly performs the intricate task of separating three distinct stages in just a single operation. Picture this: oil and water, two incompatible liquids due to their varying densities, are meticulously separated from a solid phase. The magic happens as water elegantly collects between the oil and solid layers, allowing the two liquids to be efficiently extracted post-separation. Much like the efficiency of a 2-phase separation, solids are skillfully transported via the scroll to the designated discharge points.

  The versatility of three-phase separation is unparalleled, finding its essence in diverse applications such as the production of exquisite edible oils like olive oil, the processing and reclamation of oil sludge, and the sustainable creation of biodiesel, among other innovative uses.

A decanter centrifuge is a marvel of engineering, composed of several vital parts that work in harmony to achieve the precise separation of solids from liquids. Key components include:

1. At the heart of the centrifuge, the bowl stands out as its primary component. This cylindrical vessel spins with precision on a horizontal axis. The mixture destined for separation is deftly introduced into the bowl via a feed pipe, and once separated, the solids and liquids are meticulously discharged through distinct outlets.
2. Inside the bowl, the scroll—a helical screw—demonstrates its role masterfully. Driven by a motor, it rotates at an intentionally slower pace compared to the bowl. This careful orchestration allows the scroll to guide the solids towards the bowl's outer wall, where centrifugal force facilitates their separation from the liquids.
3. Strategically placed on the bowl's outer wall, this outlet ensures the seamless discharge of the separated solids, maintaining the system's efficiency.
4. Located at the bowl's bottom, this outlet is designed for the smooth release of the separated liquids, ensuring the entire process runs seamlessly.
5. This sophisticated system comprises the motor and various components that propel both the bowl and scroll, ensuring optimal performance.
6. Equipped with state-of-the-art sensors and components, this system diligently monitors and regulates the centrifuge's operations, ensuring precision and safety.
7. This robust structure includes the frame and other foundational components that steadfastly support the bowl and integral parts of the centrifuge.
8. This vital conduit channels the mixture smoothly into the centrifuge bowl, setting the stage for efficient separation.
9. A key player in the process, this pump ensures the mixture is consistently fed into the feed pipe at a steady, reliable rate, maintaining process integrity.
10. With advanced sensors and components, this system meticulously monitors and manages the flow rate of the mixture into the centrifuge, optimizing precision.

1. Commencing the process, the slurry is introduced into the centrifuge via an intake pipe, then seamlessly transitions onto a conveyor system.
2. Efficiently utilizing an internal feed compartment, the conveyor guides the slurry through a nozzle, directing it with precision into the bowl.
3. Once in the bowl, the high-speed rotation takes over, generating powerful centrifugal forces that drive the separation process.
4. In mere seconds, the robust centrifugal force accomplishes the intricate task of separating solid materials from the liquid with remarkable speed and accuracy.
5. Skillfully, the conveyor lifts the solid material upwards, dispatching it through a dedicated nozzle, ensuring a smooth and efficient solid discharge process.
6. With the solid material removed, the decanter centrifuge then releases the purified liquid through a separate outlet, showcasing its capacity for unparalleled purification. This capability is particularly essential for waste water treatment facilities, although the benefits extend far beyond. Serving a myriad of industries, decanter centrifuges play an integral role. Their ease of installation, requiring no foundation, combined with unmatched efficiency, saving both time and materials, positions them as indispensable assets for numerous blue-collar industries.

7. Unlock the remarkable advantages of the decanter centrifuge process, a highly effective method for separating solids from liquids. This process is characterized by several key features that make it indispensable for various industries, including:

8. : Experience the benefits of decanter centrifuges with their ability to operate continuously. This ensures a seamless flow of material processing, making them ideally suited for high-volume applications where efficiency is paramount.
9. Decanter centrifuges excel in separating solids and liquids with unparalleled efficiency. This makes them perfect for handling fine or dense solids that are challenging for other methods, delivering outstanding results time after time.
10. With decanter centrifuges, you can customize the separation process by adjusting parameters such as bowl speed and angle. This ensures optimal performance tailored to the specific material being processed.
11. Choose decanter centrifuges for their low maintenance requirements, making them a cost-effective and reliable solution for a multitude of applications, delivering long-term savings and consistent performance.
12. Decanter centrifuges offer incredible versatility, capable of separating a diverse array of materials, including liquids with varying densities, suspensions, and emulsions, ensuring adaptability across industries.
13. Enjoy the advantage of energy efficiency with decanter centrifuges, which consume less energy compared to other separation methods like filtration and sedimentation, thereby reducing operational costs significantly.
14. The compact design of decanter centrifuges allows for easy integration into existing processing systems, optimizing space and enhancing efficiency without compromising on performance.

The separation medium is precisely fed into the center of the infeed chamber of the scroll and accelerated. The residence time is determined by the throughput, enhancing processing efficiency.

Within the decanter bowl, the separating medium is propelled to maximum speed, causing solids to settle on the bowl’s inner circle, characterized by its cylindrical or conical shape, ensuring effective separation.

Industrial decanter centrifuges employ a gear mechanism to generate a speed differential between the decanter bowl and the scroll, determining the solid content in the outfeed with precision.

Pond Depth / Weir Discs

In decanter centrifuges, the clarified liquid moves to the bowl's cylindrical end, exiting through perforations in the bowl cover. Adjustably precise weir discs manage pond depth and filling volume.

Decanter centrifuges find widespread use across numerous industries and applications, showcasing their versatility and efficiency:

1. In the chemical industry, decanter centrifuges separate chemical products and by-products such as acids, alkalis, and solvents, while also purifying and dewatering products like polymers and resins.
2. Decanter centrifuges are instrumental in the pharmaceutical industry, separating products and by-products including drugs, excipients, and intermediates, as well as purifying proteins and enzymes.
3. In food processing, decanter centrifuges efficiently separate products and by-products like milk, juice, and fruit puree, while purifying and dewatering items such as cheese and yogurt.
4. Discover the prowess of decanter centrifuges as they tackle the intricacies of environmental challenges. These advanced machines efficiently treat and dewater sludge along with other waste materials, ensuring optimal efficiency in wastewater treatment plants. Moreover, they are pivotal in separating oil and water during oil spill cleanup operations, reflecting their versatility and essential role in environmental preservation.
5. Within the oil and gas sector, decanter centrifuges stand as indispensable tools. They excel in the separation of oil, water, and solids during both drilling and production operations. Additionally, they are employed to purify and dewater crude oil, with their capabilities extending to other petroleum products, ensuring superior quality in the output.
6. In the realm of mining and mineral processing, decanter centrifuges showcase their strength in efficiently separating minerals and other solids from water and various liquids during ore processing and beneficiation, maximizing resource recovery.
7. In power generation, decanter centrifuges play a crucial role in dewatering coal and other fuels, optimizing fuel preparation and enhancing the efficiency of power production.
8. The pulp and paper sector relies on decanter centrifuges to dewater pulp and paper sludge within paper mills, ensuring smooth operations and better resource management.
9. Beyond the aforementioned sectors, decanter centrifuges are integral to automotive, aviation, and aerospace industries as they adeptly separate and purify a myriad of materials, showcasing their extensive application and adaptability.

• Decanter centrifuges boast an immaculate and organized appearance, coupled with a design that minimizes or eliminates odor issues.
• Installation is effortless and operation is swift, with the added advantage of occupying minimal space compared to other methods, making it a prime choice for efficient setups.
• Renowned for their adaptability, these centrifuges allow for modifications in the bowl section and cone angle to suit diverse applications. Moreover, the system can be pre-configured with multiple design curves to predict sludge type variances, unlike competitors like belt filter presses, which lack such customizability. This flexibility empowers the machine to efficiently handle various tasks, including thickening and dewatering.
• Its throughput capacity surpasses that of smaller machines, ensuring greater processing efficiency and reduced operational units.
• This attribute significantly decreases the number of units required for operation.
• Optimization and operation are streamlined thanks to a minimal number of critical variables and reliable feedback data, making it user-friendly and efficient.
• Labor costs are notably reduced, as the decanter centrifuge demands minimal ongoing maintenance and attention from operators, setting it apart from other methods.
• In contrast to other processes, such as belt filter methods, the decanter centrifuge offers enhanced process flexibility and superior performance.

• While highly effective, decanter centrifuges have limitations, such as difficulty in separating biological materials with minor density differences. Tubular-bowl centrifuges, an alternative method, are better suited for these challenging separations.
• One must also consider that these machines can produce considerable noise and vibrations.
• The substantial energy requirements due to high G-forces must also be acknowledged.
• The equipment costs associated with decanter centrifuges are significant. To mitigate wear and maintenance, hard surfacing and abrasion-resistant materials for the scroll are necessary.

A centrifuge is a device employing centrifugal force to separate solids from liquids or to partition mixture components based on their densities. A decanter centrifuge is an advanced version, designed specifically for continuous solid-liquid separations.

Key distinctions exist between a standard centrifuge and a decanter centrifuge:

1. Unlike batch centrifuges that process material in distinct batches, decanter centrifuges are engineered for continuous operation, seamlessly handling a constant flow of material for uninterrupted processing.

1. Decanter centrifuges feature a sophisticated scroll, a helical screw delicately mounted inside the bowl, rotating gracefully at a slightly more leisurely pace than the bowl itself. This scroll elegantly guides the solids towards the outer wall of the bowl, where the powerful centrifugal force masterfully separates them from the liquids. Unlike other centrifuge types that may lack a scroll or boast a different conveyor system, the scroll in decanter centrifuges is integral to its superior performance.
2. In the world of decanter centrifuges, the solids discharge port is strategically positioned on the outer wall of the bowl, primed to efficiently discharge the separated solids. While other centrifuge types may employ varied methods for solids discharge, decanter centrifuges stand out with their precise and effective approach.
3. : Decanter centrifuges shine in their primary role of separating solids from liquids. However, other centrifuge models extend their versatility across a plethora of applications, adeptly handling tasks like component separation based on density or the purification of liquids.

In essence, decanter centrifuges represent a pinnacle of specialized engineering, meticulously crafted for the continuous separation of solids from liquids. While other centrifuge designs may offer diverse features and cater to different goals, the decanter centrifuge remains unparalleled in its specific domain.

A marvel of engineering, the decanter centrifuge effortlessly separates solids from liquids in a continuous and seamless process, harnessing the formidable power of centrifugal force. Embraced across a myriad of industries, these centrifuges play pivotal roles in chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper sectors.
Here are some exemplary uses of a decanter centrifuge:
In the chemical industry, decanter centrifuges deftly separate chemicals, including acids, alkalis, and solvents.
Within the pharmaceutical industry, they efficiently separate pharmaceutical products, such as drugs and excipients.
In the realm of food processing, decanter centrifuges are vital for separating food products like milk and juice.
Environmental engineering benefits from their use in treating and dewatering sludge at wastewater treatment plants.
In the oil and gas industry, these centrifuges excel at separating oil, water, and solids during drilling and production.
The mining and mineral processing industry utilizes them to separate minerals and other solids from water and other liquids in ore processing.
Power generation operations rely on decanter centrifuges for dewatering coal and other fuels.
In the pulp and paper industry, they play a crucial role in dewatering pulp and paper sludge in mills.

Indeed, a decanter is a distinguished type of centrifuge. While centrifuges in general leverage centrifugal force for separating solids from liquids or for component separation based on density, the decanter centrifuge is uniquely engineered to perform continuous solid-liquid separation with unmatched precision.
Decanter centrifuges are defined by their continuous operation, featuring a scroll—a helical screw that rotates slightly slower than the bowl, skillfully guiding the solids to the bowl’s outer wall—and a solids discharge port on the bowl’s outer wall. They are indispensable across industries such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper.

The term "decanter" harks back to the elegant containers used for wine, characterized by their wide base and narrow neck. In the realm of decanter centrifuges, this terminology aptly describes the bowl's design—a cylindrical container with a wide base and narrow neck, spinning with finesse on a horizontal axis.
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