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Application
LWS plam oil centrifuge is suitable for plam oil dehydration and slag, after separating plam oil reach
national standard.
LW series Horizontal Decanter Centrifuges feature full-automatic continuous feeding and discharge . This chemical separation equipment has been applied two-phase(solid-liquid) and three-phase(solid-liquid-liquid) slurries separation industry of as well as mining and food, etc.
Our decanter centrifuge can operate 24/7 with full automation. Provide efficient and powerful assurance for your separation operations.
Olive Oil production:
1: Before processing. Wash the olives to remove leaves, branches, stones, soil and other impurities. The olives and the stone are then crushed into a pulp.
2: The pulp is sent to the kneading machine. The oil in the oil-bearing cells is released through the kneading process. The kneading process is crucial for the yield and quality of olive oil. The influencing parameters are residence time and temperature.
3: Use decanter centrifuges. The pulp is separated.z Divide it into oil, juice, solid residue (olive pit pieces and fruit residue). When decanter centrifuge is separated, water is added to the feed for dilution. Makes the pulp more fluid.
4: Oil discharged from decanter centrifuge. A disc centrifuge was used for further clarification. The remaining water and solid impurities are separated from it. Get the best quality olive oil.
Reference standard
1. Main standard of the national machinery industry.
JB/T502-2004 "spiral discharge sedimentation centrifuge"
JB/T9095-1995 "centrifuge, separator forgings, welding conventional NDT technology standard"
2. The national main standard
GB10894-89 "separation machinery noise sound power level measurement engineering method"
Structure
|
Plam oil centrifuge machines' structure: 1. drum; 2. screw pusher; 3. planetary gear differential; 4. base; 5. stainless steel cover; 6. absorber; 7. motor; |
1.The integral design of the machine adopt international advanced type of structure design in recent years, m
otor puts beside, cover flat on flame structure, it causes that the machine maintenance is more convenient, low
noise, small vibration, easy installation.
2.Stainless steel cover adopts enclosed design, peculiar smell gas of the machine in the work is not be leaked.
It leads that the work environment satisfies the requirements.
3.Drum material adopts stainless steel 304.
4.Vibration system adopts drum high modulus of elasticity of absorbing vibration damping device. Compared to
previous models, the machine vibration is greatly reduced.
5.Electrical control adopts double frequency automatic control system
6.The other main components adopt joint venture or wholly-owned or domestic famous brand products.
| Model |
Diameter (mm) |
Bowl Speed (rpm) |
G-force |
Capacity (m3/h) |
Main Power(kw) |
Weight(kg) |
Overall Size(L × W × H)(mm) |
| LWS420 | 420 | 3300 | 2550 |
5~20 |
30/11 | 3610 |
3331 × 990 × 1066 |
| LWS450 | 450 | 3300 | 2739 |
4~50 |
30/11 | 3655 |
4000 × 1120 × 1239 |
| LWS500 | 500 | 3200 | 2860 |
5~45 |
55/11 | 4213 |
4489 × 1160 × 1350 |
| LWS540 | 540 | 2800 | 2366 |
5~50 |
45/15 | 5290 |
4587 × 1285 × 1368 |
1. Industrial design
Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.
2. Effectively ease resonance during rotating of bi-rotor
When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.
3. Thoroughly eliminate phenomenon of liquid ring stalling
Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks
The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.
5. Main bearing electrical components selection
We use origin bearings of international first-line brands such as S-K-F,F-A-G and so on.Electrical components mainly adopt ABB and Siemens
6. Constant temperature detection
All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.
7. Inter-change ability
Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.
8. Simplyand safely in bearing disassemblement
One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant's cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.
B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.
10. Main bearing BH device (patent design)
There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.
11. GSRL feeding device (potent design)
New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming
The suggestions from our customers, and offers the all-day, all-directional and top-grade market services.
The technical and after-sale services are listed as follows:
1. Provide free technical training, guidance and information of accessories.
2. Our technical staff could instruct our customers on the installation of connector and accessories on site, and deal with technical and quality issues.
3. We guarantee more than 10 years' service life of our products with 1 years' warranty and life maintenance.
4. 24-hour hot line: Once receive the customer complaints, we will response within 24 hours.
5. Free maintenance and replacement will be provided if defects result from quality failure of our product.
6. Our company will provide technical services by phone, fax, e-mail, etc., please refer to the contact details.
7. Our company will implement the contract strictly; deliver the products to location specified by our customers for free in accordance with the mode of transportation.
8. Our company will provide perfect after-sale services and technical support.
Q1: Where can I get product & price information?
A1: Send us inquiry or email directly, then we will contact you.
Q2: How can I make sure your machinery is suitable for me?
A2: Please tell all the separation information you know, such as your raw liquid,
two-phase or three-phase separation, solid content in liquid, solid size, the purpose, etc. After analyzing your information, we will to choose a suitable model for you, and send the details and videos to you.
Q3: What should I do if I want to see the separation effect?
A3: If you can come to our factory with the raw liquid, we will provide test service. Or you deliver the raw liquid to us, and we will do a test, and supply you the testing videos.
Q4: How to enjoy the OEM services?
A4: As the manufacturer of the machine, we will try our best to satisfy you if you have any specific requirement, such as the cover device, drum size, motor voltage, etc.
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