High-Quality Lab Centrifuge Price for Effective Crude Oil Filtration

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is a highly specialized and efficient type of centrifuge, engineered expertly to achieve the separation of Employing a continuous process, it harnesses the power of centrifugal force to effectively differentiate and separate the mixture's components. Once the mixture enters the centrifuge, the superior design allows for a rapid separation, where solids are efficiently isolated from the liquids through the intense centrifugal force achieved by the centrifuge's high-speed rotation.

When tasked with separating solid/liquid mixtures with high solids content, decanter centrifuges stand out as the superior choice. These robust, solid-shell scroll centrifuges, also known as decanters, operate continuously, unlike chamber filter presses, offering unmatched efficiency. The finely dispersed solid particles are swiftly extracted from the suspension via potent centrifugal forces.

Decanters find their invaluable application across a myriad of industries worldwide. These centrifuges are meticulously tailored for specific applications, delivering exceptional results. From sludge dewatering to fine classification, and the precise sorting of solids, these devices are versatile and indispensable.

For peak performance, solid bowl decanter centrifuges require custom designs to meet the unique requirements of different separation processes, ensuring optimum outcomes.

• A decanter centrifuge is a technologically advanced type of centrifuge utilized to separate solids from liquids in a mixture. It employs a seamless and continuous process that relies on centrifugal force to successfully separate these components.
• The process begins as the mixture is expertly fed into the centrifuge, where the solids are effectively separated from the liquids through the powerful centrifugal force generated by the apparatus's rapid spinning.
• After separation, the distinct solids and liquids are discharged from the centrifuge via dedicated outlets, ensuring a smooth and efficient process.
• Decanter centrifuges enjoy extensive use across numerous industries, such as chemical, pharmaceutical, food processing, and environmental engineering, due to their adaptability and efficiency.
• They are especially beneficial for separating solids that are exceptionally fine or dense, which might pose challenges for more conventional methods like sedimentation or filtration.
• These centrifuges are also central to processes like sludge dewatering and emulsion separation, highlighting their versatility.
• Renowned for their high efficiency, minimal maintenance requirements, and their capability to manage substantial material volumes, decanter centrifuges are an industry favorite.

• A decanter centrifuge operates based on the principle of separation through buoyancy. In a traditional setting, denser components naturally descend to the bottom, while less dense ones float above. The continuous spinning in a decanter centrifuge amplifies the settling velocity, applying g-forces ranging from 1000 to a staggering 4000 G's. This dynamic acceleration radically shortens the settling time, enabling what once took hours to now conclude in mere seconds, thanks to the decanter centrifuge. This separation method significantly accelerates and streamlines results.

  Think of a decanter as an ingeniously designed sedimentation tank revolving around an axis. In this setup, heavier solid particles gravitate to the tank's bottom by gravity, forming a sediment or solid phase. Take a wine decanter, for instance, as a simple analogy of a sediment vessel. In a centrifuge, centrifugal acceleration efficiently separates the solid and liquid phases. Solid particles, being denser and heavier than the liquid, are propelled outward in the centrifuge's rotating bowl by the centrifugal force. The sediment accumulates on the centrifuge bowl's interior wall, significantly enhancing the separation speed and efficiency over the standard 1 g gravitational field, with centrifugal forces reaching about 3000 g.
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Harnessing the power of a sophisticated 3-phase decanter centrifuge, it becomes effortlessly achievable to separate three distinct phases in just one seamless operation. Taking the example of oil and water, substances that inherently resist mixture due to their unique densities, this advanced centrifuge expertly isolates them from the solids phase. The intriguing process results in water accumulating gracefully between the oil layer and the solids layer. Consequently, once the separation is executed to perfection, the two liquids are efficiently extracted from the decanter. Much like the artful 2-phase separation, solids are meticulously transported via the scroll to specifically designed discharge outlets, ensuring a flawless separation experience.

  The versatility of three-phase separation is showcased in its extensive applications, ranging from the production of edible oils, such as exquisite olive oil, to the intricate processing of oil sludge, and even the innovative creation of biodiesel, among a myriad of other possibilities.

A decanter centrifuge is a marvel of engineering, consisting of several integral parts that collaborate seamlessly to achieve optimal separation of solids from liquids. These crucial components include:

1. As the centerpiece of the centrifuge, the bowl is a meticulously designed cylindrical container that rotates on a horizontal axis. Introduced through a strategically positioned feed pipe, the mixture to be separated navigates the bowl, where it undergoes a refined process, allowing for the distinct discharge of solids and liquids through dedicated outlets.
2. An engineering masterpiece, the scroll is a helical screw strategically mounted inside the bowl. Driven by a precise motor, it rotates at a slightly moderated pace compared to the bowl, expertly guiding solids towards the bowl's outer wall. Here, the centrifugal force elegantly separates them from the liquids, achieving immaculate separation.
3. Situated strategically on the outer wall of the bowl, this dedicated outlet facilitates the smooth discharge of the meticulously separated solids, ensuring a seamless process.
4. Positioned at the base of the bowl, this vital outlet is designed to efficiently discharge the separated liquids, contributing to the overall efficacy of the centrifuge.
5. Comprising the motor and an array of synchronized components, this system is pivotal in driving both the bowl and the scroll, ensuring harmonious operation and optimal performance.
6. A sophisticated network of sensors and cutting-edge components, this system is responsible for the precise monitoring and control of the centrifuge's operations, enabling unparalleled efficiency and reliability.
7. An architectural marvel, this structure encompasses the robust frame and other essential components that provide unwavering support to the bowl and various centrifuge parts, guaranteeing stability and durability.
8. This crucial pipe serves as the gateway for introducing the mixture into the centrifuge's bowl, facilitating the initiation of the sophisticated separation process.
9. This pump is ingeniously designed to maintain a consistent flow of the mixture into the feed pipe, ensuring a steady and uninterrupted separation process.
10. Featuring a suite of sensors and advanced components, this system meticulously monitors and regulates the mixture's flow into the centrifuge, ensuring precision and consistency.

1. The journey begins as the slurry is introduced through an intake pipe and onto a precisely engineered conveyor.
2. Utilizing an internal feed compartment, the conveyor adeptly moves the slurry through a carefully designed nozzle into the bowl, setting the stage for separation.
3. Within the bowl, the rotation reaches impressive speeds, invoking powerful centrifugal forces that are instrumental in the separation process.
4. At these elevated speeds, the solid material is swiftly and efficiently separated from the liquid, achieving remarkable results in mere seconds.
5. The conveyor then elegantly transports the solid material upwards, where it is discharged through a specialized nozzle, completing the separation phase.
6. With the solid material successfully removed, the purified liquid emerges from a dedicated output. This purification capability renders decanter centrifuges indispensable for a myriad of applications, including waste water treatment facilities. Furthermore, the versatility of these centrifuges extends to a diverse range of industries where they play a crucial role. Much like other decanter equipment, these centrifuges boast ease of installation, without necessitating any foundational structures, thereby ensuring time and material efficiency. They stand as a cornerstone of productivity in numerous blue-collar industries, making them an invaluable asset.

7. The decanter centrifuge process boasts several remarkable characteristics that make it a superior method for effectively separating solids from liquids. These include:

8. : Decanter centrifuges offer seamless continuous operation, enabling an unbroken flow of material to be efficiently processed. This feature makes them ideal for handling high-volume applications with ease.
9. With an exceptional ability to separate solids and liquids, decanter centrifuges achieve high efficiency levels. They excel in separating fine or dense solids that are challenging to separate by other techniques.
10. Decanter centrifuges come with adjustable parameters, including bowl speed and angle, allowing the separation process to be tailored for various materials to optimize performance.
11. Featuring relatively low maintenance needs, decanter centrifuges present a cost-effective solution for numerous applications, minimizing downtime and operational costs.
12. These centrifuges exhibit remarkable versatility, adept at separating a diverse array of materials, including varying density liquids, suspensions, and emulsions.
13. Generally more energy-efficient than other separation methods like filtration and sedimentation, decanter centrifuges require less energy, contributing to sustainable operations.
14. Thanks to their compact design, decanter centrifuges integrate seamlessly into existing process systems, saving valuable space while enhancing operational efficiency.

The separation medium is fed into the center of the scroll's infeed chamber, where it accelerates. Throughput directly influences residence time and efficiency.

Within the decanter bowl, the separating medium reaches peak speed, prompting solids to settle on the inner bowl surface, characterized by its cylindrical or conical shape.

A gear mechanism in industrial decanter centrifuges creates a speed differential between the bowl and scroll, determining the solid content in the outfeed.

Pond Depth / Weir Discs

In decanter centrifuges, clarified liquid exits the bowl through adjustable weir discs at the cylindrical end. These discs control pond depth and bowl filling volume with precision.

Decanter centrifuges find extensive applications across various industries, including:

1. In the chemical industry, decanter centrifuges efficiently separate chemical products and by-products such as acids, alkalis, and solvents. They are instrumental in purifying and dewatering chemical substances like polymers and resins.
2. Decanter centrifuges are vital in the pharmaceutical industry for separating products and by-products, including drugs, excipients, and intermediates. They play a critical role in purifying and dewatering pharmaceutical substances such as proteins and enzymes.
3. Decanter centrifuges are an essential tool in the food processing industry, offering an efficient solution for the separation of food products and their by-products, such as milk, juice, and fruit puree. These versatile machines are also adept at purifying and dewatering a variety of food products, making them indispensable in the production of cheese and yogurt.
4. In the realm of environmental engineering, decanter centrifuges play a crucial role in treating and dewatering sludge, along with other waste materials. These machines are a cornerstone in wastewater treatment, facilities, offering effective solutions for separating oil and water during oil spill cleanup operations, thereby contributing to environmental safety.
5. In the oil and gas sector, decanter centrifuges are pivotal in separating oil, water, and solids during drilling and production operations. They further aid in the purification and dewatering of crude oil and other petroleum products, ensuring optimal performance.
6. Decanter centrifuges facilitate the precise separation of minerals and other solids from water and various liquids during ore processing and beneficiation operations, enhancing mineral recovery.
7. These centrifuges efficiently dewater coal and other fuels, contributing to the smooth operation of power generation facilities.
8. Decanter centrifuges are instrumental in dewatering pulp and paper sludge, streamlining the processes within paper mills and enhancing productivity.
9. Decanter centrifuges showcase their versatility by being utilized in diverse industries such as automotive, aviation, and aerospace, where they perform critical roles in separating and purifying a wide array of materials.

• Decanter centrifuges are designed to offer a clean and efficient operation, with minimal to no odor issues, ensuring a pleasant working environment.
• The ease of installation, coupled with a quick start-up and shutdown process, makes these machines highly convenient, requiring only a small operating area compared to other methods.
• Adaptability is a hallmark of the decanter centrifuge. With adjustable bowl portions and cone angles, it caters to various applications. Its pre-programmable design curves accurately predict sludge type, a flexibility not seen in competitors like belt filter presses, which cannot modify belt types for different sludge types. This adaptability allows for multifaceted operations such as thickening and dewatering.
• Thanks to its larger throughput capacity, the decanter centrifuge outperforms smaller machines,
• resulting in a reduced need for multiple units, thereby optimizing space and resources.
• A user-friendly design makes the decanter centrifuge straightforward to optimize and operate, thanks to a minimal number of significant variables and reliable feedback data.
• Labor costs are significantly reduced due to the machine's minimal maintenance requirements, as it demands little operator attention, enhancing overall efficiency.
• In terms of process flexibility and performance, the decanter centrifuge stands superior to competing processes, such as the belt filter process, providing unparalleled advantages.

• While versatile, decanter centrifuges have limitations: they struggle to separate biological materials with minor density differences, such as cells and viruses. In such cases, a tubular-bowl centrifuge is a superior alternative.
• The operation of these machines can be notably noisy and vibrational, presenting potential challenges.
• High G-forces result in significant energy consumption, which can be a consideration for users seeking efficiency.
• The initial investment is substantial due to the costly equipment. Moreover, hard surfacing and abrasion protection materials are vital for the scroll to reduce wear and maintenance needs.

A centrifuge is a dynamic machine that utilizes centrifugal force to effectively separate solids from liquids or components of a mixture based on density differences. The decanter centrifuge, specifically designed, excels in separating solids from liquids continuously.

Here are the pivotal distinctions between a general centrifuge and a decanter centrifuge:

1. Decanter centrifuges are engineered for seamless, uninterrupted operation, allowing them to handle a continuous flow of material with ease. Unlike batch centrifuges, which process materials in discrete quantity groups, decanter centrifuges excel in maintaining a constant flow for efficient and effective processing of large volumes.

1. The decanter centrifuges are equipped with an innovative scroll, a helical screw that elegantly rotates at a slightly reduced pace compared to the bowl. This mechanism skillfully moves the solids to the outer wall, where they are adeptly separated from the liquids using centrifugal force. While other centrifuge types may lack a scroll or utilize alternate conveyor systems, the decanter's scroll is a hallmark of precision and efficiency.
2. In decanter centrifuges, the solids discharge port is strategically located on the outer wall of the bowl, enabling the efficient expulsion of separated solids. This design ensures a streamlined discharge process, contrasting with other centrifuge models that may utilize varying methods for solids removal.
3. : Decanter centrifuges are expertly crafted to excel in the separation of solids from liquids, setting them apart from other centrifuge types that might be used for a broader array of applications, including density-based component separation or liquid purification.

Overall, decanter centrifuges are a specialized centrifuge type, meticulously designed for continuous solids-liquid separation. They embody unique design features tailored to this purpose, while other centrifuge variants might incorporate different attributes to cater to diverse operational needs.

A decanter centrifuge is an industrial marvel, designed to efficiently separate solids from liquids in a continuous flow using powerful centrifugal force. Widely utilized across numerous sectors, decanter centrifuges find their applications in industries such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.
Some specific examples of what a decanter centrifuge may be used for include:
Achieving precise separation of chemicals like acids, alkalis, and solvents within the chemical industry, ensuring high purity and quality.
Separation of pharmaceutical products, including drugs and excipients, in the pharmaceutical industry, supporting high standards of health and safety.
Efficiently separating food products such as milk and juice in the food processing industry, enhancing product quality and consistency.
Expertly treating and dewatering sludge in wastewater treatment plants within the environmental engineering industry, promoting environmental sustainability.
Separating oil, water, and solids in drilling and production operations for the oil and gas industry, optimizing resource extraction and purity.
Facilitating mineral and solid separation from liquids in ore processing and beneficiation operations in the mining and mineral processing industry, aiding in resource retrieval.
Enhancing the dewatering process of coal and other fuels in power generation operations, contributing to energy efficiency.
Dewatering pulp and paper sludge in paper mills within the pulp and paper industry, supporting efficient waste management.

Absolutely, a decanter is a distinguished type of centrifuge. As a machine leveraging centrifugal force, it adeptly separates solids from liquids or different mixture components based on density. The decanter centrifuge stands out with its specialization in continuous solids-liquid separation.
Decanter centrifuges are distinguished by their continuous operation, the integral presence of a scroll (a helical screw rotating slightly slower than the bowl), and a strategically positioned solids discharge port on the bowl's outer wall. These centrifuges serve a broad spectrum of industries, including chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper, meeting diverse industrial demands efficiently.

The term "decanter" is traditionally synonymous with an elegant container known for its wide base and slender neck, predominantly used to store and serve wine with sophistication. In the realm of decanter centrifuges, however, this term has taken on a new dimension. It refers to the thoughtfully designed shape of the centripetal bowl, which mirrors the iconic silhouette of a classic wine decanter. This cylindrical bowl, ingeniously crafted with a broad base and tapering neck, perpetually spins around a horizontal axis, optimizing performance and functionality.
The intriguing use of the word "decanter" in the sphere of centrifuge technology likely finds its roots in the decanter's primary function: separating liquids of varying densities. Just as a wine decanter ingeniously separates rich wine from its sediment, the decanter centrifuge employs a similar bowl shape to expertly differentiate and separate liquids. The centrifuge's bowl gracefully mimics the wine decanter's form, allowing it to efficiently isolate the pristine liquid from dense sediment, akin to separating pure wine from its lees.