| After-sales Service: | 24 Hours on Line |
|---|---|
| Warranty: | 12monthes |
| Type: | Centrifuge |
| Separation Mode: | Sedimentation Type |
| Operating Type: | Continuous Type |
| Installation: | Horizontal |
| Customization: |
|---|
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Audited Supplier It is well known that beneficiation is an important link in the process of mineral production. Beneficiation is the process to separate useful minerals from gangue minerals by electric separation, gravity separation, flotation, magnetic separation and other methods after crushing and grinding the ore according to the physical and chemical properties of different minerals in the ore, and separate various symbiotic (associated) useful minerals from each other as much as possible to remove or reduce harmful impurities, of obtaining raw materials for smelting or other industries. In the application of beneficiation and coal preparation industry, it is inseparable from solid-liquid separation equipment. SHENZHOU equipment can provide mining vibrating screen for screening separation, decanter centrifuge for centrifugal separation, solid vacuum pump and screw conveyor for mineral transportation. In the field of beneficiation and coal preparation, SHENZHOU mining vibrating screen can be used for screening and classification of beneficiation materials, dewatering and demineralization of minerals, etc. According to the screening particle size, SHENZHOU mine vibrating screen includes coarse screen and fine screen, and is divided into medium screen and large screen according to the size and treatment capacity. SHENZHOU decanter centrifuge is multifunctional equipment in beneficiation and coal preparation industry - especially in mineral solid-liquid separation and tailings dewatering treatment. SHENZHOU solid vacuum pump and screw conveyor play an important role in the transportation of minerals in beneficiation and coal preparation industry.
The full name of the decanter centrifuge is the horizontal screw decanter centrifuge, which is a widely used equipment in the field of industrial solid-liquid separation. According to the characteristics of different materials in different industries, SHENZHOU decanter centrifuge is divided into dewatering, separation, and clarifying decanter centrifuge. With centripetal pump technology, SHENZHOU decanter centrifuge can also realize the 3-phase separation of liquid, liquid, and solids.
| Series/Type | Beach Angle | Centrifuge Applicable Material Features |
|---|---|---|
| LWT Series Dewatering Type | 8.5° | T series dewatering type decanter centrifuge is usually used to remove liquid from solid phase materials. It is designed for easy separation material include large particle size, high density difference of solid and liquid, low viscosity, high concentration, high treatment capacity and higher dryness than clarity. The materials like sludge or wastewater containing fine particles usually need to be added with flocculants to gather the fine particles condensed into large ones, and then dewatered with T series decanter centrifuge. |
| LWY Series Separation Type | 15° | Y series separation type decanter centrifuge combines the advantages of T series dewatering centrifuge and LWC series clarifying centrifuge. It is designed not only for the clarity of liquid phase after separation, but also the dryness of solid phase. LWY Series separation decanter centrifuge is especially suitable for fine soft material separation. It is usually used in soft materials which are difficult to separate. It suits for material of small particles, small density difference in solid-liquid, large viscosity and small concentration. |
| LWC Series Clarifying Type | 20° | C series clarifying type decanter centrifuge is generally used for materials that are difficult to separate, have small particles, small solid-liquid density differences, moderate viscosity, moderate concentration, and require high clarity of clear liquid. |
| LWSSeries 3-Phase Type | According to material | The design of 3-Phase horizontal decanter centrifuge is mainly used for solid-liquid-liquid 3-phase separation. It is required that the solid phase is heavier than the liquid phase, the two liquid phases are Immiscible with different densities. |
As a leading manufacturer of decanter centrifuges, SHENZHOU pays attention to product quality and considers the long-term benefits of users. In the selection of raw materials for decanter centrifuges, high-quality centrifugal casting or forging stainless steel materials are used, and for wearing parts, hard alloy protection is used. SHENZHOU high-end CNC lathes, CNC centers, and CNC gantry milling machines can better ensure the machining accuracy of centrifuge parts. In terms of the dynamic balance of the decanter centrifuge, in addition to the ordinary low and medium speed dynamic balance, SHENZHOU also applies a high speed dynamic balance process, which can dynamically balance the centrifuge screw and bowl at the actual working speed of the centrifuge. In terms of market applications, SHENZHOU decanter centrifuges are widely used in the industry, and the products are exported to more than 60 countries and regions in the world, and have won high praise from customers.
LWS520 three-phase centrifuge can continuously feed, separate and discharge at full speed. It has the characteristics of compact structure, easy sealing, stable operation, low noise, large processing capacity, low energy consumption, high degree of automation, low labor intensity, convenient operation and maintenance, wide application range and so on. For some materials that are difficult to separate, in addition to taking corresponding adjustment measures for the separat-ed materials themselves, the centrifuge can also be adjusted and improved accordingly:
1. Increase the length diameter ratio;
2. Adjust the rotating speed of the drum;
3. Adjust the differential speed between the drum and the discharge screw;
4. Change the half cone angle of the drum cone section and adopt multi cone angle sorew;
5. Adjust the overflow radius of the liquid phase outlet;
6. Change the number of screw heads and screw lifting angle of discharge screw;
7. Add BD plate structure;
Single Motor Drive: Single motor drive generally adopts a frequency conversion motor + frequency converter to drive the drum and screw at the same time.
The method is simple, the operation is simple, and the manufacturing cost is low. Single motor drive is mainly used for materials with constant solid content, and there is no strict requirement for the water content of the discharged solid phase. Because there is no necessary differential adjustment mechanism, the differential between the drum and the screw can only be realized by changing the gear transmission ratio or changing the drum speed.
Dual Motor Drive: Dual motor drive generally adopts two frequency conversion motors + two frequency converters tocontrol the dynamic rotation of drum and screw respectively.
ln the dual motor drive mode, the differential speed between the drum and the screw is adjusted by simply adjusting the speed of the motor. This driving mode is applied to materials with variable solid content and strict requirements for discharged solid water content.
Hydraulic Drive: The hydraulic drive generally adopts frequency conversion motor + frequency converter + hydraulic motor to drive the drum and screw respectively.
ln the hydraulic drive mode, the differential speed between the drum and the screw can be adjusted by the hydraulic motor. When moving at very low differential speed, its degree and stability are better than other driving methods.When the drum rotates normally, both the drum and the screw operate at a certain constant speed. Once the load of the screw pusher increases, the hydraulic motor will adjust the screw pusher to accelerate the operation to prevent material blockage.When the machine is stopped for cleaning due to material blockage, the hydraulic system can drive the screw pusher independently to improve the cleaning and maintenance efficiency.
In the three-phase horizontal screw centrifuge, the materials to be separated enter the acceleration chamber of the screw pusher through the feed pipe and then enter the inner wall of the rotating drum at high speed. Due to the different specific gravity of light liquid phase heavy liquid phase insoluble solid phase in the materials, the centrifugal force on the three-phase materials is different, and the insoluble solid phase is settled to the inner wall (outermost) due to the largest centrifuge with the largest specific gravity, Due to the minimum centrifugal force, the light liquid phase is settled farthest (outermost) from the inner wall of the drum. The heavy liquid phase is in the middle. The insoluble solid phase is discharged from the solid phase outlet through the screw pusher with relative differential speed with the drum. The light and heavy liquid phases are separated by different structures in the machine. The heavy liquid phase is discharged through the centripetal pump and the light liquid phase is discharged by gravity, so as to achieve the purpose of three-phase separation of materials. The light and heavy liquid phases of our three-phase horizontal screw centrifuges are discharged by gravity and centrifugal force respectively, so as to effectively avoid the incomplete separation of materials caused by the mixing of materials. When working, the ordinary three-phase horizontal screw centrifuges often cause incomplete separation due to the unstable components of light and heavy liquid phases, Our three-phase horizontal screw centrifuge can adjust the interface of light and heavy liquid phases according to the changes of material components, so as to achieve the ideal separation effect.
At present, three-phase horizontal screw centrifuges are widely used in chemical industry, light industry, medicine, food, papermaking, mining and other industries. And coal tar industry; Petrochemical industry; Fishing powder industry, swill oil industry, electrolytic copper industry, and the separation of oil, water and slag from waste residues in slaughterhouses.
Material concentration: the material is required to have good fluidity, subject to not affecting the feed. The weight percentage of mixed liquid and solid concentration is generally ≤ 20% (good fluidity, which can be relaxed appropriately).
Material temperature: the allowable material temperature of this centrifuge is ≤ 900C.
A. When the liquid viscosity is small and the solid particle size is large, the specific gravity difference between solid, liquid and liquid is required to be ≥ 0.05g/cm3 (solid weight and liquid light).
B. When the liquid viscosity is small and the specific gravity difference between solid and liquid is large (specific gravity difference ≥ 1g / cm3), the solid particle is required to be ≥ 0.005mm and the specific gravity difference between liquid and liquid is required to be ≥ 0.05g/cm3.
C. When the liquid viscosity is large or the specific gravity of solid-liquid is small and the solid particles are very fine, the separation effect will be affected or even not applicable.
D. When the solid particles are easy to be damaged, the separation effect will also be affected.
Industrial and municipal wastewater treatment, oil and gas drilling mud / drilling fluid control, washing, separation and dehydration of starch, separation of mycelium and fermentation broth of antibiotics, dehydration of soybean and wheat protein, dehydration of fish meal and meat, dehydration of distiller's grains, clarification and extraction of fruit juice, separation and purification of animal and vegetable oil, production and purification of olive oil, palm oil and avocado oil, separation and purification of coal tar, classification of kaolin and graphite Classification and dehydration of dyes and pigments, flotation of fine coal and slime dewatering, mineral classification and dewatering principle.
The centrifuge can clarify, separate and dehydrate 0.002-3mm materials or classify 1um-5um solid particles. It has the characteristics of wide application range, continuous work, large processing capacity, low cost and convenient maintenance. It is the best equipment for solid-liquid separation.
The differential has high precision, compact structure, stable operation and high safety.
The main bearing adopts imported bearing to ensure its operation accuracy and convenient operation.
The contact parts with materials are made of high-quality stainless steel.
The whole machine is equipped with a variety of safety overload protection devices to ensure safe production.
The whole machine system is designed with ordinary type and explosion-proof type to meet different requirements.
Drum cone structure with large aspect ratio, high speed and multiple angles.
The screw pusher adopts hard alloy material for hard surface treatment, with strong wear resistance.
The rack can be designed into low center of gravity, high support and mobile according to the needs of users.
With BD plate spiral structure, it is suitable for the concentration and dehydration of activated sludge and materials that are difficult to separate.
According to the actual requirements, it can be equipped with double frequency conversion and intelligent full-automatic control system.
Continuous operation, spiral discharge, high capacity.
Compact structure and convenient maintenance.
Fully enclosed operation, clean and pollution-free on site.
The amount of flocculant and cleaning water is small, and the daily operation cost is low.
Compact equipment layout and small floor area can significantly reduce land acquisition and infrastructure investment.
According to the user's requirements, the product contact can be made of austenitic stainless steel (321, 316L...), Haines alloy, titanium alloy or other anti-corrosion materials.
|
Model |
Diameter |
Length |
Max Speed (R/Min) |
L/D Ratio |
G-Force (G) |
Capacity |
Main Motor Power |
Weight |
Dimension (L*W*H) |
|
(Mm) |
(Mm) |
(M3/H) |
(Kw) |
(Kg) |
(Mm) |
||||
|
LWS355*1160 |
355 |
1160 |
3600 |
3.3 |
2576 |
2-8 |
15 |
1400 |
2470*1350*830 |
|
LWS355*1460 |
355 |
1460 |
3600 |
4 |
2576 |
2-10 |
15 |
1800 |
2750*1350*830 |
|
LWS450*1800 |
450 |
1800 |
2800 |
4 |
1976 |
4-25 |
37 |
2500 |
3320*1700*1130 |
|
LWS500*2000 |
500 |
2000 |
2500 |
4 |
1750 |
5-35 |
45 |
4000 |
3520*1800*1170 |
|
LWS520*2080 |
520 |
2080 |
3200 |
4 |
3154 |
3-35 |
55 |
5000 |
4510*1410*1170 |
|
LWS550*2000 |
550 |
2000 |
2800 |
4 |
2414 |
6-40 |
55 |
5700 |
4570*1380*1600 |
|
LWS650*1950 |
650 |
1950 |
2200 |
3 |
1761 |
6-45 |
75 |
5000 |
4840*1510*1720 |
|
LWS650*2600 |
650 |
2600 |
2000 |
4 |
1456 |
6-65 |
90 |
6000 |
5490-1510*1720 |
Spiral Feeder
The spiral feeder is made of 304 stainless steel, and the forging process is adopted , which can enhance its corrosion resistance.
BD structure, spraying hard alloy powder on the surface of the blade. The thickness is over 3mm .The spiral outlet is equipped
with a replacement hard alloy sleeve, which greatly prolongs the service life of the machine blade. Because of this technology,the maintenance cost of the machine is greatly reduced. Other parts in contact with the material are 304 stainless steel.
Drum
The drum is cast by 304 stainless steel in centrifugal casting, the forging process is adopted , which can enhance its corrosion resistance, The replaceable alloy sleeve is installed in the solid state outlet, so that the mother material of the drum's outlet is not worn, and the wear-resistant bar is installed in the drum to make the drum inside not worn.
PLC Control Panel
The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency, rotation speed, differential speed and current of operating major and auxiliary electrical engine.
Eletrical Components: SIEMENS/Schneider/ABB
1. 24 hours onlinne consult and service
2. Introduce the product to the customer in detail, answer the question raised by customer carefully;
3. Make different plans for choice according to the needs and requirements of customers;
Sale Service
1. Ensure product with high quality before delivery;
2. Packing and shiping carefully;
3. Delivery on time;
4. Provide full set of documents as customer's requirements.
After-Sale Service
1. Help to install and debug the equipment;
2. Provide 24 hours techincal support by e-mail or phone;
3. Keep sufficient replaceable spare parts;
4. Help customers slove any other questions about products or other aspect;
5. Establish long-term and friendly relationship.
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