Affordable SS304 Automatic Centrifuge for Chemical Processing Solutions

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is a specialized type of centrifuge that ingeniously separates solid particles from liquid in a mixture. Operating seamlessly as a continuous process, the centrifuge utilizes centrifugal force to effectively segregate the two components. The mixture is introduced into the centrifuge, where the powerful centrifugal forces, generated by the high-speed spinning of the centrifuge, skillfully separate the solids from the liquids.

When faced with the challenge of separating solid and liquid mixtures with a significant solids content, decanter centrifuges stand out as the optimal solution. These robust, solid-shell scroll centrifuges, also known as decanters, operate continuously, unlike chamber filter presses. The finely distributed solid particles are extracted from the suspension with the aid of strong centrifugal forces, ensuring efficient separation.

Decanters are invaluable across a multitude of industries worldwide, tailored to meet specific application needs. They are adept at handling everything from sludge dewatering to classifying solids, with applications ranging from wet classification to sorting different solid materials.

To achieve the best possible results, solid bowl decanter centrifuges should be custom-crafted to align with distinct separation processes.

• A decanter centrifuge is a specialized centrifuge designed to separate solids from liquids in mixtures. It operates continuously, employing centrifugal force to efficiently separate the components.
• The mixture is fed into the centrifuge, allowing centrifugal force generated by the spinning action to separate solids from liquids with precision.
• Following separation, the centrifuge discharges the solid and liquid components through distinct outlets for further processing or disposal.
• Decanter centrifuges find versatile applications across numerous industries, including chemical, pharmaceutical, food processing, and environmental engineering sectors.
• They are particularly advantageous for separating solids that are excessively fine or dense to be efficiently separated using alternative methods such as sedimentation or filtration.
• Decanter centrifuges excel in dewatering sludge and separating emulsions, delivering exceptional results.
• Renowned for their high efficiency, minimal maintenance demands, and capacity to manage substantial volumes, they are a preferred choice in diverse fields.

• The decanter centrifuge's operation is founded on the concept of buoyancy-driven separation. Components with greater density naturally sink, while less dense ones float. Continuous spinning amplifies settling speed, generating g-forces ranging from 1000 to 4000 G's, dramatically reducing settling time. Mixtures once taking hours can settle in seconds, providing quick and convenient results.

  A decanter functions like a sedimentation tank aligned along an axis. Heavier solid particles sink to form a solid phase at the tank's bottom. Similarly, in a centrifuge, centrifugal forces propel denser solid particles outward, forming sediment on the bowl's inner wall. This method accelerates separation, achieving efficiencies far beyond gravitational means.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Leveraging the marvel of a 3-phase decanter centrifuge, a seamless trifecta of separation unfolds in a singular, elegant operation. Picture this: oil and water, those eternal rivals with contrasting densities, are coaxed apart from a solid phase with finesse. Amidst this dance, water settles serenely between the oil and solids, ready to be gracefully siphoned away once liberated. Similar to its 2-phase counterpart, the solids are effortlessly guided via a scroll to their designated exit.

  Three-phase separation finds its calling across diverse applications such as crafting delectable edible oils, including the famed olive oil, processing oil sludge with expertise, and even pioneering the creation of sustainable biodiesel, among other innovative pursuits.

A symphony of components orchestrates the decanter centrifuge's solid-liquid separation. The ensemble includes:

1. The heart of the centrifuge—a cylindrical marvel twirling on a horizontal axis. Here, the mixture finds its way into the bowl via a feed pipe, emerging transformed as solids and liquids exit through distinct outlets.
2. Nestled within the bowl, the scroll—a helical ingenuity—is gently propelled by a motor, rotating slightly behind the bowl's speed. It channels solids to the bowl's periphery, where centrifugal forces elegantly separate them from the liquid milieu.
3. Strategically positioned on the bowl's outer wall, this outlet facilitates the expulsion of separated solids with precision.
4. Elegantly located at the bowl's base, this outlet ensures the seamless release of separated liquids.
5. The driving force—a harmonious blend of the motor and its allies—propels both bowl and scroll into synchronized motion.
6. An array of sensors and control elements, perpetually vigilant, ensures optimal operation of the centrifuge.
7. A robust framework underpins the bowl and its companions, providing steadfast support and structural integrity.
8. The conduit through which the mixture journeys into the centrifuge's bowl, ready for transformation.
9. A steadfast pump, ensuring the mixture's steady advance into the feed pipe.
10. A vigilant system of sensors and controls, maintaining a harmonious flow of mixture into the centrifuge.

1. The slurry embarks on its transformation journey, entering the centrifuge through an intake pipe and onto the conveyor.
2. Within the centrifuge's heart, the conveyor channels the slurry through a nozzle into the bowl, guided by an internal feed compartment.
3. The bowl spins to life, achieving remarkable speeds that unleash centrifugal forces with precision.
4. In mere moments, high-speed rotation elegantly extracts solid from liquid, a swift and efficient separation.
5. The conveyor elevates the solid material, directing it through a nozzle to its designated outlet.
6. With solids removed, the purified liquid elegantly departs through a separate outlet. It's this purification prowess that makes decanter centrifuges indispensable for waste water treatment facilities and beyond. Across myriad industries, these centrifuges are essential, boasting easy installation without foundation needs. Their unmatched efficiency conserves time and resources—essential for countless vital blue-collar industries.

7. The decanter centrifuge process boasts a multitude of distinctive features that render it an exceptional means for effective solid-liquid separation. These standout characteristics encompass:

8. : Decanter centrifuges excel at continuous operation, facilitating an uninterrupted flow of materials for processing. This ability makes them a perfect fit for high-volume applications demanding constant throughput.
9. Renowned for their remarkable proficiency, decanter centrifuges achieve outstanding separation efficiency, adeptly handling the separation of fine and dense solids that pose challenges for other methods.
10. With versatile adaptability, decanter centrifuges offer adjustable separation parameters, including the speed and angle of the bowl and scroll. This customization ensures optimal separation across diverse materials.
11. Decanter centrifuges shine as a cost-effective solution by demanding minimal maintenance, ensuring seamless operations across numerous applications with reduced upkeep costs.
12. Exemplifying unmatched versatility, decanter centrifuges are adept at separating a vast range of materials, including liquids of varying densities, suspensions, and emulsions alike.
13. Touted for their energy-saving prowess, decanter centrifuges surpass other separation methods like filtration and sedimentation by necessitating less energy for operation.
14. The compact nature of decanter centrifuges allows for effortless integration into existing process systems, maximizing space efficiency without compromising on performance.

The separation medium is expertly fed into the infeed chamber of the scroll's center, where it undergoes acceleration. The throughput directly influences residence time.

Within the decanter bowl, the separating medium attains peak speed, compelling solids to settle along the bowl's inner surface. Characterized by its cylindrical or conical design, the bowl excels in separation.

Industrial decanter centrifuges employ a gear mechanism to create a differential speed between the decanter bowl and scroll, which precisely determines the outfeed solids quantity.

Pond Depth / Weir Discs

In decanter centrifuges, the clarified liquid is channeled to the bowl’s cylindrical end, exiting through strategically placed apertures with adjustable weir discs. This setup fine-tunes the bowl's pond depth and filling volume.

Decanter centrifuges find applications across a spectrum of industries, excelling in various domains, including:

1. In the chemical sector, decanter centrifuges prove invaluable in separating chemical products and by-products like acids, alkalis, and solvents, while also purifying and dewatering polymers and resins.
2. Within pharmaceuticals, decanter centrifuges adeptly separate products and by-products such as drugs, excipients, and intermediates, additionally purifying and dewatering proteins and enzymes.
3. Decanter centrifuges offer an efficient solution for separating various food products and by-products, including milk, juice, and fruit puree. Beyond separation, they excel in purifying and dewatering items like cheese and yogurt, ensuring top-quality products are delivered to your table.
4. Decanter centrifuges serve as a critical component in the treatment and dewatering of sludge, alongside other waste materials, thereby revolutionizing the way we manage waste. Wastewater Treatment Processes: These centrifuges are indispensable in wastewater treatment facilities, helping to manage waste efficiently. They are also pivotal in oil spill cleanup operations, expertly separating oil from water to protect our precious ecosystems.
5. In the dynamic oil and gas sector, decanter centrifuges play a pivotal role in the separation of oil, water, and solids during both drilling and production phases. They are key to purifying and dewatering crude oil, ensuring high-quality petroleum products.
6. In mining and mineral industries, decanter centrifuges are vital for separating minerals and solids from water and liquids, optimizing ore processing and beneficiation to obtain the purest results.
7. Decanter centrifuges enhance power generation processes by efficiently dewatering coal and other fuels, supporting energy production with minimal waste.
8. In paper mills, decanter centrifuges are crucial for dewatering pulp and paper sludge, contributing to sustainable paper production.
9. Beyond traditional applications, decanter centrifuges are invaluable in diverse industries such as automotive, aviation, and aerospace, where they purify and separate materials with precision and reliability.

• Decanter centrifuges not only provide a clean and organized solution but also boast minimal odor issues, enhancing the working environment.
• These devices are celebrated for their ease of installation and rapid start-up and shutdown capabilities. They require significantly less operating space compared to other methods, offering increased efficiency.
• The flexibility of the decanter centrifuge is unmatched, thanks to its adjustable bowl section and cone angle, which accommodate various applications. Unlike the rigidity of belt filter presses, this system supports multiple pre-programmed design curves to handle different sludge types, enabling versatile operations like thickening and dewatering.
• The machine’s throughput capacity surpasses that of smaller machines, reducing the need for multiple units and streamlining operations.
• This efficiency translates into fewer units required, optimizing space and resources.
• Operating and optimizing the gadget is straightforward, given the limited number of significant variables and the availability of reliable feedback data.
• Compared to other processes, the decanter centrifuge requires lower labor costs due to minimal maintenance needs and reduced operator attention.
• Compared to alternatives like the belt filter process, decanter centrifuges offer greater process flexibility and enhanced performance, making them a superior choice.

• A limitation is their inability to separate biological materials, such as cells and viruses, with minor density differences. For this, the tubular-bowl centrifuge offers a competitive edge.
• Another consideration is the potential noise and vibrations during operation, which may require mitigation.
• High G-forces result in significant energy consumption, which could impact operational costs.
• The centrifuge decanter entails substantial equipment expenses. To prevent wear and reduce maintenance, hard surfacing and abrasion-resistant materials are needed for the scroll.

Centrifuges, using centrifugal force, separate solids from liquids or components based on density. A decanter centrifuge specializes in continuous solid-liquid separation, offering efficient processing.

Key distinctions between a general centrifuge and a decanter centrifuge include:

1. Decanter centrifuges are ingeniously crafted for unceasing operation, allowing them to adeptly handle a continuous stream of material. Unlike batch centrifuges, which process material in pre-designated segments, decanter centrifuges provide a seamless and uninterrupted flow, ensuring efficiency and productivity.

1. Central to a decanter centrifuge's operation is the scroll, a meticulously engineered helical screw that resides within the bowl. It rotates at a strategically calculated speed, just slightly slower than the bowl itself. This subtle balance enables the scroll to effectively propel the solids towards the bowl's periphery, where centrifugal force expertly segregates them from the liquids. Not all centrifuge types incorporate a scroll; some may utilize alternative conveyor mechanisms.
2. Decanter centrifuges are equipped with a dedicated solids discharge port strategically located on the bowl's outer wall. This design facilitates the efficient expulsion of separated solids. In contrast, other centrifuge models might deploy varied methods for solids discharge, which could include alternative mechanical or automated processes.
3. : While the primary function of decanter centrifuges is to adeptly separate solids from liquids, other centrifuge variants may be employed for a broader spectrum of tasks. These include the segregation of mixture components based on density differentials or the meticulous purification of liquids.

Summarily, decanter centrifuges are a distinguished category of centrifuges, meticulously engineered to separate solids from liquids through a continuous operational model. Other centrifuge types may exhibit distinctive design elements and be tailored for alternative applications, showcasing the versatility and specialization within the centrifuge domain.

A decanter centrifuge is a sophisticated machine designed for the separation of solids from liquids within a mixture. Employing centrifugal force in a continuous process, it serves a multitude of industries and applications. This includes sectors such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, as well as the pulp and paper industry.
Illustrative instances of a decanter centrifuge's applications include:
Separation of diverse chemicals, including acids, alkalis, and solvents within the chemical industry
Purification and separation of pharmaceutical products, such as drugs and excipients, in the pharmaceutical domain
Efficiently separating food products, including milk and juice, within the food processing industry
Dewatering and treating sludge in wastewater treatment facilities within the realm of environmental engineering
Facilitating the separation of oil, water, and solids during drilling and production in the oil and gas sector
Extracting minerals and solids from liquids in ore processing and beneficiation within the mining and mineral processing industry
Aiding in the dewatering of coal and additional fuels within the power generation sector
Dewatering pulp and paper sludge in paper mills, specifically within the pulp and paper industry

Indeed, a decanter is a specialized form of centrifuge. A centrifuge generally employs centrifugal force to separate solids from liquids or segregate mixture components based on density. The decanter centrifuge is meticulously tailored to continuously separate solids from liquids, distinguishing itself with continuous operation, a scroll to convey solids, and a specific solids discharge mechanism. Its versatility is evident across numerous industries and applications, such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining and mineral processing, power generation, and pulp and paper.
Decanter centrifuges are renowned for their steadfast continuous operation, integration of a scroll (a helical screw facilitating efficient solids conveyance), and a dedicated solids discharge port. Deployed across diverse industries, they exemplify the versatility and adaptability needed to address complex separation processes efficiently.

The enchanting term 'decanter' often evokes images of an elegant container with a wide base and slim neck, designed for the delicate art of storing and serving fine wines. However, when we dive into the world of decanter centrifuges, this delightful imagery takes on a new spin. Here, 'decanter' describes the ingeniously engineered shape of the centrifuge bowl, reminiscent of a classic wine decanter with its wide base and narrow neck. This cylindrical marvel gracefully spins on a horizontal axis, harnessing centrifugal force to perform its magic.
The intriguing use of the term 'decanter' in centrifuge technology likely draws inspiration from its original application—separating liquids with varying densities, much like the process of distinguishing wine from its sediment counterparts. In this innovative context, the centrifuge bowl mirrors the shape of a traditional wine decanter, deftly executing its role by isolating the clear, pristine liquid (akin to the wine) from any heavier particles or sediment (similar to lees) that settle at the bottom. This remarkable resemblance beautifully captures the essence of both art and science.