Food Industry Gk Series Horizontal Scraper Discharge Centrifuge

• Customization: Available
• After-sales Service: Video Online Support
• Warranty: 1 Year
• Model NO.: GK800
• Type: Centrifuge
• Object: Liquid-Solid
• Separation Mode: Filter Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Peeler Centrifuge
• Pressure: Low Pressure
• Condition: New
• Core Components: PLC, Bearing, Motor, Pump
• Material: Stainless Steel
• Product Name: Automatic Horizontal Peeler Centrifuge
• Keyword: Peeler Centrifuge
• Material Discharge Method: Scrap Discharge
• Transport Package: Standard Export Wooden Packaging
• Specification: 2050*1940*1327mm
• Trademark: Shenzhou
• Origin: China

Product Description

Product Description
 

Food Industry GK series horizontal scraper discharge centrifuge

Features & Uses of  Automatic Horizontal Scraper Centrifuge:

GK1250 Model Horizontal Peeler Centrifuge Machine is a type of automatic filtration centrifuge featuring continuous running, intermittent operation and high-speed peeling, which is able to complete feeding, separation, washing, dehydration, discharging, back-blowing and other processes at full speed, and therefore is commonly applied to the washing and solid-liquid separation of suspension medium containing solid particles.

With high separation factor, short single circulation duration and large handling capacity, relatively dry residues after
filtration can be obtained and ideal washing effect can be ensured.

This type has high performance in separating suspensions with the cake density of 0.8~2.5, particle size of 0.05mm~1mm and solid concentration of 15%~80%.

It has been widely applied in the chemical, food, pharmaceutical, light industry and other industries for separating such
materials as sodium bicarbonate, caustic soda, starch, boric acid, ammonium sulfide, sulfuric acid, sodium sulfate, ferrous sulfate, calcium phosphate, polyvinyl chloride, sodium chloride, and potassium chloride.

Product Configuration of GK1250 Model Automatic Horizontal Scraper Centrifuge:

• Control mode: PLC control, with touch panel and human-machine interface and supporting electric-hydraulic actuator to realize automatic remote control.
• Multiple safety protections: speed detection, overvibration protection, cover opening protection, overload protection,
overtemperature protection, peeler action protection, nitrogen protection, electromagnetic interlocking, etc.
• Discharge mode: open discharging through chute or integrated discharging with peeler conveyed through spiral.
• Hydraulic coupler can be adopted for the transmission of models below GK1250 to realize stable startup, simple control and effective overload protection of motor.
• Variable-frequency control, dynamic braking or energy feedback braking, stepless regulation of speed are designed to realize energy saving, environmental protection and more reliable operation.
• Optional configurations: online washing system, nitrogen protection system, steel platform, hydraulic locking device, etc.
GK series peeler centrifuge is widely used in such industries as chemical, food, light industry, pharmaceutical, starch, etc. It is suitable for separating suspension containing large-size or medium-size or small-size particles, such as sulphuric ammonia, carbonic ammonia, PVC, modified starch, etc.
GKH series Siphon peeler centrifuge is designed on the common peeler centrifuge basics. By the siphon to increase the force pushes the clarified liquid passing through the filtration medium into the liquid chamber. The liquid is drained out of the basket through the sucker. Adjusting the position of sucker could change the liquid level in the suction chamber to adjust the force of filtration, speed, output, the dryness of the solids cake and the effectiveness of cleaning.Because of siphon function, GHK series centrifuge has larger pushing force in filtration, in treating materials with high viscosity, its moisture content of filter cake can be lower than that of GK series. Set a recoil fitting. Pour washing liquid into the suction chamber and the overflow chamber if it needs. Washing liquid flowing into the drum will resume the filtering performance of the filtration medium when it passes through it.Siphon peeler centrifuges are suitable for massively processing of the highly sticky slurry with free moisture solids cake. It can be applicable to separating amylum, sodium bicarbonate and calcium phosphate.
Specification

Items	GK(H)800	GK(H)1000	GK(H)1250	GK(H)1600
Basket Dia (mm)	800	1000	1250	1600
Basket length (mm)	450	500	625	800
Basket Volume (L)	100	165	370	690
Max. charge (kg)	135	225	500	930
Rotation Rate of Basket (r/min)	1550	1400	1200	950
Relative Centrifugal Force	1080	1090	1007	808
Power of Motor (kw)	30	37	55	90
Overall Dimensions (l*w*h) (mm)	2550*1850*1350	2400*2150*1700	3450*3300*2500	4200*2750*2300
Weight (kg)	3500	6000	7500	15000

 

Working Principle ( Show in below diagram ).

Horizontal peeler centrifuge is a new type of high-efficiency automatic centrifuge, which uses the strong centrifugal acceleration when the centrifuge rotates at high speed to dehydrate and wash fully.

The suspension enters into the high-speed rotating filter basket through the feed valve, and the feeding process is controlled by time or material controller until the basket is allowed to be fully filled.In the feeding process, the mother liquor is filtered through the filter cake layer and filter cloth, and then discharged out of the machine through the discharge pipe through the small hole casing of the basket body.The washing liquid is controlled by the time or flow valve, and the washing liquid is sprayed on the filter cake through the washing pipe and the spray hole to wash the filter cake after removing the mother liquor, so as to obtain the solid phase meeting the requirements.After drying, the cake layer is cut by the rotary scraper and sent out of the machine by the inclined bucket or screw conveyor.These processes can be completed manually or automatically by electrical, hydraulic and mechanical operations.

This series of centrifuges work smoothly, especially suitable for heavy load production and the solid phase needs to be fully washed, as well as low solid content, fine crystallization, high separation requirements of special occasions.

Types of  Discharging 

There are two kinds of type for solid cake discharging , One is hopper discharging , and the other is screw conveyor discharging .

 

 

Main Characteristics

1.This centrifuge adopts speed regulation by frequency convertor and PLC control, friendly human-computer interface and electric hydraulic (pneumatic) device. Monitoring can be executed in overall processes such as feeding, initial filtering, washing, secondary filtering and discharging etc. which embodies automatic operation without operator, so human-machine conversation can be realized with convenient use and maintenance.

2.Frequency speed regulation system is adopted to ensure stepless speed regulation, while dynamic braking(or regenerative braking)is adopted to ensure stable operation. There is also perfect protection system, product level detection, speed inspection, vibration protection, interlock protection for machines opening over heating protection for motor and scraper motion protection all of which make it safer for operation.

3.Adopted whole sealing sex-proof structure, the centrifuge has automatic air exchange system (according to oxygen content content or protective gas pressure) or inert gas protection, so it can meet the demand of GMP Norm of pharmaceutical industry and solid-liquid separation of flammable and explosive products.

4.Welded structure is adopted on the shell to ensure a tight form and high intensity but light weight.

5.Inner surface is polished and no dead angles are left. Connection parts, welding seam, corner and edge adopt round and smooth treatment. Equipped with CIP system (product and machine cleaning) to get a optimized washing effect.

6.The automatic residual cakes removing device is optional (have owned the national patent)

Application

It is not only used for medium and fine particle contained suspension's separation, but also used for the solid-liquid separation of noxious, explosive and combustible product.

It adopts indined hopper or screwed conveyor to discharge solid product.

It is mainly used in solid-liquid separation of raw materials, intermediates and end products in the fields such as pharmaceutical industry and chemical industry.