Efficient SS304 Lab Centrifuge for High-Quality Olive Oil Filtration

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

The decanter centrifuge emerges as a specialized type of centrifuge, ingeniously engineered to achieve the meticulous separation of solids from liquids within a mixture. Through a continuous operation, the decanter centrifuge uses the dynamic force of spinning to distinguish and separate the two components. As the mixture is introduced into the centrifuge, centrifugal force deftly spins the solids away from the liquids.

For scenarios involving solid/liquid mixes with a high percentage of solids, decanter centrifuges offer unmatched performance. These robust solid-shell scroll centrifuges, also known as decanters, operate continuously, unlike chamber filter presses. They employ powerful centrifugal forces to separate finely distributed solid particles from the suspension.

Decanters find their utility across a diverse array of industries worldwide. The centrifuges are meticulously tailored for specific applications, ranging from sludge dewatering and classification to wet classification and sorting of solids.

To achieve peak performance, solid bowl decanter centrifuges must be meticulously customized to align with specific separation processes.

• A decanter centrifuge represents an advanced type of centrifuge designed for the precise separation of solids from liquids within a mixture. It employs a continuous process, harnessing centrifugal force to cleanly divide the two components.
• Within the centrifuge, the mixture is adeptly fed, enabling the centrifugal force to expertly separate the solids from the liquids as the centrifuge spins.
• Post-separation, the solids and liquids are discharged from the centrifuge through distinct outlets, ensuring an orderly process.
• Decanter centrifuges boast a wide range of applications across diverse industries such as chemical, pharmaceutical, food processing, and environmental engineering.
• They excel in separating solids that are excessively fine or dense to be effectively managed by traditional methods like sedimentation or filtration.
• These centrifuges are also pivotal in dewatering sludge and proficiently separating emulsions.
• Renowned for their high efficiency, minimal maintenance requirements, and capability to process large volumes, decanter centrifuges are industry-favorites.

• A decanter centrifuge operates on the principle of separation through buoyancy. Components of greater density naturally settle at the base, while less dense counterparts float. The continuous spinning accelerates settling, achieving g-forces between 1000 and 4000 G's. This reduces the settling time from hours to seconds, leading to rapid and manageable outcomes.

  Think of a decanter as a sedimentation tank wrapped around an axis. Heavier solid particles move to the tank's bottom, forming a sediment phase. In a spinning centrifuge, centrifugal acceleration separates phases. Denser solids migrate outwards in the bowl due to centrifugal forces, forming sediment efficiently at around 3000 g compared to 1 g in a gravitational field.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Our advanced 3-phase decanter centrifuge revolutionizes separation processes by seamlessly isolating three distinct phases in a singular operation. This ingenious equipment efficiently segregates oil and water—substances that naturally resist blending due to their density differences—from the solid phase. Delight in the precision of our system as water effortlessly collects between the oil and solid layers, allowing for smooth extraction of both liquids post-separation. Emulating the efficiency of 2-phase separation, solids are expertly conveyed via the scroll to designated discharge outlets.

  The prowess of three-phase separation is showcased in its diverse applications, such as the production of premium edible oils like olive oil, the meticulous processing of oil sludge, and the innovative creation of biodiesel, among a plethora of other uses.

Decanter centrifuges are composed of several integral parts that orchestrate the efficient separation of solids from liquids. These essential components include:

1. As the heartbeat of the centrifuge, the bowl is a pivotal cylindrical vessel that spins with precision on a horizontal axis. Here, the separation magic begins as the mixture is introduced through a feed pipe, with segregated solids and liquids exiting through specialized outlets.
2. The scroll, an ingeniously designed helical screw, resides within the bowl's confines. Powered by a motor, it rotates with calculated precision just below the bowl's speed, guiding solids toward the outer extremities to be expertly extracted from liquids through centrifugal mastery.
3. Strategically located on the bowl's outer wall, this outlet serves as the dedicated pathway for the seamless discharge of separated solids.
4. Situated at the bowl's underside, this outlet is the designated exit for the smooth discharge of purified liquids.
5. Comprising a robust motor and an array of components, this system powers both the bowl and the scroll, ensuring relentless and precise operation.
6. A network of sensors and essential components that vigilantly oversee and regulate the centrifuge's operation, ensuring optimal performance.
7. These foundational elements, including the frame, provide stalwart support for the bowl and its accompanying components, ensuring stability and reliability.
8. This conduit is the vital channel through which the mixture journeys into the heart of the centrifuge—the bowl.
9. A meticulous pump regulates the mixture's flow, ensuring a consistent and controlled journey into the feed pipe.
10. An array of sensors and components diligently monitors and manages the mixture's flow as it enters the centrifuge, ensuring seamless operation.

1. The operation begins as slurry is expertly ushered into the centrifuge through an intake pipe, smoothly transitioning onto a conveyor.
2. Harnessing an internal feed compartment, the conveyor deftly propels the slurry through a nozzle and into the bowl.
3. The bowl, a marvel of engineering, spins with remarkable velocity to invoke powerful centrifugal forces.
4. This whirlwind of high-speed rotation swiftly distinguishes solid materials from liquids in mere seconds.
5. With artistic precision, the conveyor elevates solid materials upwards, discharging them through a designated nozzle.
6. Once the solid materials are expertly removed, the pristine liquid emerges from a separate outlet, showcasing the decanter centrifuge's prowess in liquid purification. Ideal for waste water treatment facilities, these centrifuges are indispensable across a spectrum of industries. Their ease of installation, requiring no foundation, and their unparalleled efficiency in conserving time and materials render them an invaluable asset to numerous blue-collar sectors.

7. The decanter centrifuge process stands out as a highly effective method for separating solids from liquids due to its remarkable characteristics, which include:

8. : Decanter centrifuges are engineered for seamless, continuous operation, allowing an uninterrupted flow of materials, ideal for handling high-volume applications efficiently.
9. Experience unparalleled separation efficiency with decanter centrifuges, which expertly handle even the finest or densest solids, outperforming other separation methods.
10. Decanter centrifuges offer customizable separation parameters, including variable bowl speed and scroll angle, ensuring optimal performance across diverse material types.
11. With their minimal maintenance needs, decanter centrifuges prove to be a cost-effective choice, providing reliable service across numerous applications.
12. Decanter centrifuges boast remarkable versatility, adeptly handling an array of materials, from various-density liquids to suspensions and emulsions.
13. Decanter centrifuges excel in energy efficiency, surpassing traditional methods like filtration and sedimentation, with reduced energy consumption requirements.
14. Enjoy the innovative, space-saving design of decanter centrifuges, effortlessly integrating into existing process systems with ease.

The separation medium is introduced to the bowl's center via the feed, where it accelerates; residence time is directly affected by throughput, optimizing efficiency.

Within the decanter bowl, the separating medium achieves peak speed, compelling solids to settle along the bowl's cylindrical or conical inner surface.

A precision gear mechanism creates a speed differential between the bowl and scroll, dictating the solids content in the outfeed.

Pond Depth and Weir Discs

Clarified liquid exits through bowl cover perforations, adjustable by weir discs which determine the bowl's pond depth and filling volume, finely tuning separation.

Decanter centrifuges serve an array of industries and applications, such as:

1. In the chemical industry, decanter centrifuges adeptly separate and purify products and by-products like acids, alkalis, and solvents, as well as dewater polymers and resins.
2. Pharmaceutical applications benefit from decanter centrifuges, which separate and purify drugs, excipients, and intermediates, enhancing the dewatering of enzymes and proteins.
3. Decanter centrifuges, the epitome of precision and efficiency, excel in the separation of food products and by-products like milk, juice, and fruit puree. Their prowess extends to the purification and dewatering of delectable delights such as cheese and yogurt, ensuring a top-notch quality that's simply unparalleled.
4. Decanter centrifuges are indispensable in the treatment and dewatering of sludge and other waste materials, especially in wastewater treatment plants. Moreover, they play a crucial role in oil spill cleanup operations by expertly separating oil and water.
5. Within the oil and gas industry, decanter centrifuges are the cornerstone for separating oil, water, and solids during drilling and production operations. They also specialize in the purification and dewatering of crude oil and a plethora of other petroleum products, ensuring optimal quality and sustainability.
6. In the realm of mining and mineral processing, decanter centrifuges shine by efficiently separating minerals and other solids from water and diverse liquids during ore processing and beneficiation operations.
7. Decanter centrifuges lend their prowess to power generation operations, expertly dewatering coal and other fuels, ensuring efficient and eco-friendly energy production.
8. In the pulp and paper industry, decanter centrifuges are vital for the effective dewatering of pulp and paper sludge, contributing to pristine paper production.
9. Decanter centrifuges find applications across a spectrum of industries including automotive, aviation, and aerospace, adeptly separating and purifying a variety of materials, underscoring their versatility and indispensability.

• Decanter centrifuges epitomize modern engineering with their tidy appearance and minimal to nonexistent odour issues, enhancing the working environment effortlessly.
• The device's simplicity in installation, paired with its rapid startup and shutdown capabilities, positions it as a space-efficient solution in comparison to competing technologies.
• The adaptability of the decanter centrifuge is unmatched; its bowl portion and cone angle can be customized for various applications. Moreover, its system can be pre-programmed with multiple design curves to predict the sludge type accurately, unlike competing methods such as belt filter presses which cannot adjust to varying sludge types. This adaptability empowers the machine to perform multifaceted tasks like thickening and dewatering with ease.
• Boasting a remarkable throughput capacity, the machine surpasses its smaller counterparts, ensuring efficiency and productivity.
• As a result, the required quantity of units is significantly reduced, streamlining operations.
• With a minimal number of significant variables and reliable feedback data, the gadget is straightforward to optimize and operate, offering seamless usability.
• Compared to other processes, the decanter centrifuge has considerably lower labor costs as it demands minimal constant maintenance and operator attention, making it economically advantageous.
• In contrast to competing processes like the belt filter process, the decanter centrifuge shines with greater process flexibility and superior performance, making it the ideal choice for diverse industrial applications.

• Despite its many strengths, the decanter centrifuge has limitations, such as its inability to separate biological materials like cells and viruses with minor density differences. For these intricate separations, the tubular-bowl centrifuge stands as a worthy competitor.
• The machine can be notably noisy and prone to vibrations, requiring attention to noise reduction measures.
• The high G-forces employed by the device contribute to significant energy consumption, necessitating energy management considerations.
• Finally, the centrifuge decanter involves substantial equipment expenses, with hard surfacing and abrasion protection materials essential for the scroll to prevent wear and reduce maintenance costs.

A centrifuge is a sophisticated machine leveraging centrifugal force to separate solids from liquids or components of a mixture by their densities. In contrast, a decanter centrifuge is a specialized type of centrifuge, meticulously designed for the continuous separation of solids from liquids.

Several key differences distinguish a general centrifuge from a decanter centrifuge:

1. Revolutionize your continuous processing with our Decanter Centrifuges, masterfully engineered for seamless material flow. While traditional batch centrifuges handle materials in segments, our decanter centrifuges ensure uninterrupted processing, enhancing efficiency and productivity.

1. At the heart of our Decanter Centrifuges lies the scroll – a precision-engineered helical screw nestled within the bowl. This innovation rotates at a slightly reduced speed compared to the bowl, effectively conveying solids towards the bowl's outer wall. Utilizing centrifugal force, it achieves superior separation from liquids, surpassing other types of centrifuges that may lack a scroll or employ alternative conveyor systems.
2. Our Decanter Centrifuges are equipped with a dedicated solids discharge port, strategically positioned on the bowl's outer wall, ensuring efficient expulsion of separated solids. Unlike other centrifuge types, which might utilize varied discharge methodologies, our design guarantees consistent and effective solids removal.
3. : Decanter Centrifuges excel in separating solids from liquids, making them indispensable in numerous industries. While other centrifuge types may accommodate a broader array of tasks, including density-based separation and liquid purification, our decanters are crafted for precision solid-liquid separation.

Decanter Centrifuges are the epitome of specialized engineering, tailored for continuous solid-liquid separation. While various centrifuge designs cater to different functionalities, our decanter centrifuges are unmatched in their dedicated, continuous processing capabilities.

A Decanter Centrifuge is an advanced machine devised for the efficient separation of solids from liquids within mixtures. Employing continuous centrifugal force, it adeptly divides components, proving essential across a spectrum of industries. From chemical and pharmaceutical production to food processing, environmental engineering, oil and gas, and beyond, these centrifuges are vital for enhancing operational efficiency.
Some specific examples of what a decanter centrifuge may be used for include:
In the chemical industry, decanter centrifuges excel at partitioning chemicals such as acids, alkalis, and solvents, ensuring high-purity outputs.
Within pharmaceutical realms, these centrifuges are instrumental in segregating critical products, including drugs and excipients, with precision.
In food processing, decanter centrifuges separate food products like milk and juice, preserving quality and purity.
Environmental engineering benefits from decanter centrifuges in wastewater plants, where they treat and dewater sludge efficiently.
In oil and gas, these centrifuges are crucial for dividing oil, water, and solids during drilling and production, optimizing resource extraction.
Mining and mineral processing industries rely on decanter centrifuges for separating minerals and solids from liquids, enhancing ore processing.
Power generation operations utilize decanter centrifuges for dewatering coal and other fuels, improving energy production processes.
Within the pulp and paper industry, these centrifuges dewater sludge in paper mills, advancing recycling and production efficiency.

Indeed, a decanter is a distinct type of centrifuge. This superior machine leverages centrifugal force to effectively separate solids from liquids or distinguish mixture components by density. Specifically crafted for continuous operations, decanter centrifuges epitomize refined engineering in solid-liquid separation.
Decanter centrifuges stand out due to their continuous operation, featuring a scroll—a helical screw revolving at a marginally slower rate than the bowl—directing solids towards the bowl's perimeter. A strategically placed solids discharge port on the bowl's outer wall facilitates efficient solids removal. Their versatility spans industries such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper.

In the realm of mechanical innovation, the term 'decanter' eloquently describes a container with a broad base gracefully tapering to a slender neck, traditionally adored for its role in presenting fine wines. When we delve into the sophisticated world of decanter centrifuges, this evocative terminology comes alive again, now to illustrate the distinctive shape of the centrifuge's bowl. Much like its wine counterpart, the bowl boasts a cylindrical contour with a wide base that seamlessly narrows towards the neck. It performs its magic by spinning along a horizontal axis, enhancing its efficiency in various applications.
The intriguing adoption of the word 'decanter' for centrifuges likely has roots in its adeptness at separating liquids of varying densities, reminiscent of the wine and sediment dichotomy. Picture this: the centrifuge's bowl mirrors the elegant shape of a wine decanter, masterfully designed to separate the pristine liquid, akin to wine, from the heavier sediment or lees settled at the bottom. This fascinating parallel not only underscores the functional prowess of decanter centrifuges but also pays homage to the art of wine decanting, where clarity and purity are paramount.