Best Price Automatic Decanter Centrifuge for Olive Oil Separation

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 12monthes
• Model NO.: LW400
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Pressure: Low Pressure
• Condition: New
• Material: SS304 or SS316 L
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• Transport Package: Wooden Cases
• Specification: 2065*1050*800
• Trademark: SHENZHOU
• Origin: China
• HS Code: 8421192000
• Production Capacity: 500sets

Product Description

A decanter centrifuge is an advanced type of centrifuge meticulously designed for the robust separation of solids from liquids in various mixtures. This is a seamless continuous process that harnesses the tremendous power of centrifugal force to meticulously separate two distinct components. By feeding the mixture into the centrifuge, the solids are elegantly separated from the liquids, thanks to the centrifugal force generated by the rapid spinning of the centrifuge.

When tasked with separating solid/liquid mixes with high solids content, decanter centrifuges are unrivaled in performance. These robust solid-shell scroll centrifuges or decanters, unlike traditional chamber filter presses, operate continuously, ensuring flawless separation. Strong centrifugal forces adeptly separate finely distributed solid particles from the suspension.

Decanters prove invaluable across a plethora of industries worldwide. These centrifuges are expertly tailored for each specific application, ranging from efficient sludge dewatering to precise classification and wet classification, as well as the meticulous sorting of solids.

To achieve impeccable results, solid bowl decanter centrifuges must be custom-engineered to perfectly match the specific requirements of each separation process.

• A decanter centrifuge is an innovative type of centrifuge designed for the efficient separation of solids from liquids in a mixture. This continuous process leverages the power of centrifugal force to achieve separation.
• The mixture is introduced into the centrifuge, where the solids are deftly separated from the liquids by the centrifugal force generated during the spinning process.
• The precisely separated solids and liquids are subsequently discharged through distinct outlets, ensuring clean separation.
• Decanter centrifuges are utilized across a vast array of industries, including chemical, pharmaceutical, food processing, and environmental engineering, illustrating their versatility.
• They are especially adept at separating solids that are either too fine or too dense to be effectively separated by alternative methods like sedimentation or filtration.
• These centrifuges are also indispensable for dewatering sludge and separating emulsions, making them highly versatile.
• Renowned for their impressive efficiency, low maintenance demands, and capacity to process large volumes of material, decanter centrifuges are a vital asset.

• A decanter centrifuge operates on the principle of separation via differential buoyancy. With the continuous spinning action, mixtures that previously took hours to settle can now be resolved in seconds, thanks to the g-force ranging from 1000 to 4000 G's. This rapid process ensures swifter and more manageable outcomes.

  Essentially, a decanter functions as a sedimentation tank wrapped around an axis. Solid particles, heavier than the liquid, gravitate to the bottom, forming a sediment, while the centrifugal force within the centrifuge accelerates this process, achieving separation at a much faster rate compared to traditional gravitational methods.
  
  

  Model	(Diameter)mm	Length mm	Rotation speed(Rpm)	separation factor	capacity	Main motor	Vice motor	Weight (Kg)
  LW250*1000	250	1000	4800	2722	0.5-5	7.5	4	950
  LW300*1200	300	1200	4000	2688	1-8	11	7.5	1350
  LW355*1160	355	1160	3600	2576	2-8	15	7.5	1400
  LW355*1460	355	1460	3600	2576	2-10	15	7.5	1800
  LW355*1460H	355	1460	3600	2576	2-10	15	7.5	2000
  LW420*1750	420	1750	3200	2406	4-20	30	11	3000
  LW450*1600	450	1600	3200	2578	5-25	30	11	3500
  LW450*1800	450	1800	3200	2578	5-28	37	22	3600
  LW450*2000	450	2000	3000	2266	5-30	37	22	3800
  LW500*1800	500	1800	3000	2517	10-32	45	22	4300
  LW500*2000	500	2000	3000	2517	10-35	45	22	4500
  LW550*1800	550	1800	3000	2769	10-40	45	22	4800
  LW550*2200	550	2200	2800	2412	10-45	45	22	5000
  LW650*1750	650	1750	2000	1454	20-50	90	30	6000
  LW650*2000	650	2000	2000	1454	20-55	90	30	6200
  LW720*2000	720	2000	1800	1450	40-100	110	55	10000

  Envision the seamless separation of three distinct phases in a single, efficient operation with our 3-phase decanter centrifuge. This technological marvel effortlessly differentiates between oil, water, and solids, leveraging their inherent density differences. Picture this: water gracefully accumulates between the buoyant oil and denser solids layers. The genius of this design allows for the two liquids to be effortlessly extracted from the decanter post-separation. Much like its 2-phase counterpart, the solids are skillfully guided by the scroll to the discharge points, ensuring a flawless separation process.

  Our advanced three-phase separation technology finds essential applications across a spectrum of industries. From the meticulous production of premium edible oils, such as exquisite olive oil, to the complex processing of oil sludge and the sustainable creation of biodiesel, our centrifuge stands at the forefront of innovation, driving efficiency and quality in every drop.

The decanter centrifuge is a masterpiece of engineering, composed of several pivotal components that harmoniously collaborate to achieve the separation of solids from liquids. These key components include:

1. As the heart of the centrifuge, the bowl is a marvel of engineering—a cylindrical container that spins on a horizontal axis. Within this dynamic chamber, the mixture is introduced via a feed pipe, embarking on a journey where separated solids and liquids find their distinct paths to dedicated outlets, ensuring complete and efficient separation.
2. The scroll, a helical marvel, seamlessly integrates into the bowl's interior. Driven by a powerful motor, it elegantly rotates at a slightly reduced velocity compared to the bowl. This calculated difference enables the scroll to deftly transport solids towards the bowl's outer perimeter, where centrifugal force masterfully distinguishes them from the liquids.
3. Strategically positioned on the bowl's outer wall, this outlet is the gateway for expelling the separated solids, ensuring a swift and effective discharge.
4. Located at the bottom of the bowl, this outlet is expertly designed for the seamless discharge of the purified liquids, completing the separation cycle with precision.
5. The drive system is the powerhouse of the centrifuge, comprising the motor and other integral components that work in unison to drive both the bowl and the scroll, ensuring flawless operation.
6. A sophisticated network of sensors and other pivotal components constitute the control system, vigilantly overseeing and orchestrating the centrifuge's operations for optimal performance.
7. The robust frame and support structure form the backbone of the centrifuge, providing steadfast support to the bowl and its accompanying components, ensuring stability and durability.
8. This essential conduit is tasked with delivering the mixture into the centrifuge's bowl, setting the stage for an impeccable separation process.
9. The feed pump tirelessly maintains a consistent flow, ensuring the mixture is delivered into the feed pipe with unwavering precision.
10. A sophisticated ensemble of sensors and components, the feed control system diligently monitors and regulates the mixture's flow into the centrifuge, guaranteeing a balanced and efficient operation.

1. The process begins as the slurry gracefully enters the centrifuge via an intake pipe, finding its way onto a dedicated conveyor, setting the stage for meticulous separation.
2. Within the centrifuge's heart, the conveyor expertly guides the slurry through a precision-engineered nozzle into the bowl, orchestrating a flawless introduction.
3. As the bowl rotates at astounding speeds, centrifugal forces are unleashed, methodically working to separate the solids from the liquids with remarkable efficiency.
4. In mere seconds, the high-speed rotation achieves a precise separation, as the resolute solids part ways from the liquid, showcasing the centrifuge's prowess.
5. Ascending gracefully, the conveyor transports the solid material to its destiny, where it is decisively ejected through a finely-tuned nozzle.
6. Freed from its solid counterpart, the purified liquid emerges, released through a distinct output, embodying the potential of decanter centrifuges in liquid purification. waste water treatment facilities. Beyond purification, these centrifuges are indispensable across a myriad of industries. Known for their straightforward installation, requiring no cumbersome foundations, they epitomize efficiency, conserving both time and materials. A vital asset for numerous blue-collar industries, their role is nothing short of transformative.

7. The decanter centrifuge process embodies several distinctive attributes that establish it as an exceptionally effective method for the separation of solids from liquids. These distinctive features include:

8. : Capable of operating continuously, decanter centrifuges facilitate an unbroken flow of materials for processing, perfect for high-volume applications where efficiency and speed are paramount.
9. Renowned for their ability to proficiently separate solids and liquids, decanter centrifuges offer a high-efficiency solution. They are particularly adept at handling fine or dense solids that present separation challenges using alternative methods.
10. The design of decanter centrifuges allows for customizable separation parameters—like bowl and scroll speed and angle—enabling optimization of the separation process tailored to diverse material types.
11. Characterized by low maintenance demands, decanter centrifuges present a cost-effective, reliable option for numerous applications, ensuring operational efficiency.
12. Decanter centrifuges are versatile instruments capable of separating a variety of materials, embracing liquids with varying densities, as well as suspensions and emulsions, adapting to diverse industrial needs.
13. Compared to other separation methods, decanter centrifuges boast greater energy efficiency, requiring less power than filtration or sedimentation processes, thus reducing operational costs.
14. With a relatively compact form, decanter centrifuges can be seamlessly integrated into existing process systems, saving space while maintaining high performance.

The medium designated for separation enters via the feed into the scroll's central chamber, where acceleration occurs. The residence time of the medium is contingent upon the throughput rate.

Within the decanter bowl, the separating medium achieves peak speed, compelling solids to settle along the inner perimeter of the bowl, which is defined by its cylindrical or conical form.

A sophisticated gear mechanism in industrial decanter centrifuges creates a speed difference between the bowl and the scroll, influencing the quantity of solids present in the outfeed.

Pond Depth / Weir Discs

In the operation of a decanter centrifuge, clarified fluid advances to the cylindrical end of the bowl and exits through precisely engineered perforations. Adjustable weir discs/plates allow for meticulous control of the bowl's pond depth and filling volume.

Decanter centrifuges find utilization across an extensive array of industries and applications, such as:

1. In the chemical industry, decanter centrifuges serve pivotal roles in the separation of chemical products and by-products, including acids, alkalis, and solvents. They further purify and dewater chemical products like polymers and resins.
2. Within pharmaceuticals, decanter centrifuges are instrumental in the separation of pharmaceutical products and by-products, such as drugs, excipients, and intermediates, while also purifying and dewatering products like proteins and enzymes.
3. Decanter centrifuges are indispensable in the food industry, expertly separating both food products and by-products such as milk, juice, and fruit puree. They also excel in the purification and dewatering of food items including cheese and yogurt, ensuring consistent quality and efficiency.
4. Decanter centrifuges are pivotal in treating and dewatering sludge and various waste materials in wastewater treatment facilities. Moreover, they play a crucial role in separating oil and water during oil spill cleanups, mitigating environmental impact.
5. In the oil and gas sector, decanter centrifuges are essential for separating oil, water, and solids during drilling and production. They also purify and dewater crude oil and petroleum products, enhancing the overall product quality.
6. Decanter centrifuges are employed to efficiently separate minerals and solids from water and other liquids in ore processing and beneficiation, optimizing resource recovery.
7. In power plants, decanter centrifuges are used to dewater coal and other fuels, increasing energy efficiency in generation processes.
8. Decanter centrifuges are crucial in dewatering pulp and paper sludge within paper mills, ensuring operational efficiency and waste reduction.
9. Decanter centrifuges are versatile tools used across various industries, including automotive, aviation, and aerospace, to separate and purify diverse materials, enhancing operational effectiveness.

• Decanter centrifuges offer a sleek and clean appearance with minimal odour concerns, ideal for maintaining high standards in operation areas.
• These devices are incredibly user-friendly, requiring simple installation and swift start-up and shutdown processes, while occupying minimal space compared to other methods.
• With adaptability at its core, the decanter centrifuge's bowl and cone angle can be customized for different applications. Additionally, it can be pre-programmed with design curves to predict sludge types, a flexibility not seen in competing methods like belt filter presses.
• The machine boasts superior throughput capacity, outperforming smaller competitors, and reducing the necessity for multiple units.
• This efficiency results in fewer units being needed, optimizing operational costs.
• Operating the device is straightforward due to the limited number of key variables and reliable feedback data, making optimization seamless.
• Compared to alternatives, decanter centrifuges demand lower labour costs, as they require minimal maintenance and operator supervision.
• Offering greater process flexibility and enhanced performance, decanter centrifuges surpass competing processes like the belt filter method.

• Decanter centrifuges struggle with separating biological materials like cells and viruses, which have subtle density differences. In such cases, tubular-bowl centrifuges are more effective.
• The operation of the machine can be accompanied by significant noise and vibration, which may require additional management.
• The device's high G-forces result in substantial energy consumption, a factor to consider in its operation.
• The equipment costs for decanter centrifuges are high, necessitating robust materials for scroll surfacing and abrasion protection to minimize wear and maintenance demands.

A centrifuge employs centrifugal force to segregate solids from liquids or to separate mixture components based on density. A decanter centrifuge, a specialized variant, continuously separates solids from liquids, optimizing efficiency.

Key Differences Between General Centrifuges and Decanter Centrifuges:

1. Decanter centrifuges are ingeniously crafted for uninterrupted operation, effortlessly managing a constant influx of material. In stark contrast, other centrifuge types, such as batch centrifuges, handle materials in distinct batches.

1. The decanter centrifuge boasts a sophisticated scroll, a helical screw expertly positioned within the bowl, which rotates at a marginally slower pace than the bowl itself. This scroll skillfully directs solids to the bowl's outer wall, where centrifugal force elegantly separates them from liquids. Unlike decanter centrifuges, other centrifuge designs may lack a scroll or utilize an entirely different conveyor mechanism.
2. Decanter centrifuges feature a strategically placed solids discharge port on the bowl's outer wall, specifically designed for efficiently expelling separated solids. In contrast, alternative centrifuge models might employ varied methods for solids discharge.
3. : Primarily engineered for the separation of solids from liquids, decanter centrifuges stand apart from other centrifuge types that may serve a broad array of purposes, including the separation of mixture components by density or the purification of liquids.

In essence, decanter centrifuges are a specialized breed of centrifuge, uniquely crafted for the continuous separation of solids from liquids. With distinct design features, other centrifuge variants might be intended for different functions and applications.

A decanter centrifuge is a versatile machine engineered to expertly separate solids from liquids within a mixture. Operating continuously, it harnesses centrifugal force to achieve seamless separation. Widely embraced across numerous industries, decanter centrifuges find applications in chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper sectors.
Some specific examples of what a decanter centrifuge may be used for include:
In the chemical industry, it precisely separates chemicals like acids, alkalis, and solvents.
Within the pharmaceutical realm, it efficiently extracts pharmaceutical products such as drugs and excipients.
In food processing, it adeptly separates food items such as milk and juice.
In environmental engineering, it treats and dewaters sludge in wastewater treatment facilities.
In the oil and gas sector, it separates oil, water, and solids during drilling and production.
In mining, it separates minerals and other solids from water and liquids in ore processing.
In power generation, it efficiently dewaters coal and other fuels.
In the pulp and paper industry, it aids in dewatering pulp and paper sludge in mills.

Indeed, a decanter is a specialized type of centrifuge. Utilizing centrifugal force, a centrifuge separates solids from liquids or differentiates components of a mixture based on density. A decanter centrifuge is particularly tailored for continuous solid-liquid separation.
Decanter centrifuges are distinguished by their seamless continuous operation, the presence of an innovatively designed scroll, and a strategically positioned solids discharge port on the bowl's outer wall. These features make them indispensable across industries such as chemical, pharmaceutical, food processing, environmental engineering, oil and gas, mining, power generation, and pulp and paper.

The term "decanter" conjures images of a vessel with a broad base and slender neck, traditionally employed for both storing and artfully serving wine. When we delve into the world of a decanter centrifuge, this term is ingeniously adapted to describe the bowl's shape, reminiscent of a refined wine decanter. The bowl, a marvel of engineering in a decanter centrifuge, is a cylindrical masterpiece featuring a broad base that tapers to a narrow neck, spinning gracefully on a horizontal axis.
The fascinating use of the term "decanter" concerning a centrifuge likely draws from the centrifuge's prowess in separating liquids of varying densities—much like the delicate separation of wine from its sediment. In this nuanced process, the centrifuge bowl mirrors the elegant form of a wine decanter, expertly separating the pristine liquid from the sediment, or lees, nestled at the decanter's base.