Separation Equipment Palm Oil Sludge Separator Centrifugation Principle

• Customization: Available
• After-sales Service: Video Online Support
• Warranty: 1 Year
• Model NO.: LW
• Power Source: Electric
• Operation Pressure: Atmospheric Pressure
• Material: Stainless Steel
• Type: Decanter Centrifuge
• Discharge Type: Self-Cleaning
• Bearing: S-K-F Bearing
• Bowl Material: Stainless Steel 304/316L/Duplex Steel
• Separation: 3phase Separation
• Feature: High Efficiency
• Key Selling Points: Famous Brand PLC
• Motor: ABB
• Transport Package: According to The Model
• Specification: According to the model
• Trademark: Shenzhou
• Origin: China
• Production Capacity: 500 Pieces/Month

Product Description

Product Description

Separation Equipment Palm Oil Sludge Separator Centrifugation Principle

Shenzhou palm oil decanter centrifuges are designed for oil clarification and purification. The palm oil decanter centrifuge offers maximum oil recovery from sludge underflow or empty fruit bunch liquor with low energy consumption, excellent solid dryness and high-quality separation. The Shenzhou LWS series is a proven decanter for the processing of crude palm oil and is well suited for the heavy duty and tough environment of the application.
LW Horizontal Decanter Centrifuges feature continuous feeding and discharge. This chemical separation equipment has been applied two-phase (solid - liquid) and three-phase (solid - liquid - liquid) slurries separation industry of chemicals, pharmaceutical, environment protection, as well as mining and food, etc. 

Advantage

Higher yield as you reduce palm oil loss with maximum oil recovery from sludge
 

Low power consumption thanks to an innovative liquid outlet power tubes design (up to 30% lower than with conventional outlet design)
 

Improved separation of palm oil in a cost-efficient way
 

Improved solids dryness, leading to lower costs for drying or disposal
 

Increased capacity with same or less space requirement, for a smaller investment

 
Technical parameter

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension(mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	2120*1250*680
LW300*900	300	900	4200	3	2964	1-6	11	1160	2150*1300*900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	2450*1300*900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	2730*1600*1080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	3130*1600*1080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	3520*1800*1170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	3885*1350*1600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	4150*1350*1600
LW550*2000	550	2200	2800	4	2414	6-40	55	5700	4570*1380*1600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LW650*2600	650	2600	2000	4	1456	6-65	90	6000	5490-1510*1720
LW720*2160	720	2160	2000	3	1612	7-80	120	6000	5200*1600*1800
LW720*2880	720	2880	2000	4	1306	7-90	120	8000	3100*1600*1800
LW800*2400	800	2400	1800	3	1451	20-100	150	12000	5820*2000*1300
LW800*3200	800	3200	1800	4	1451	20-120	150	13000	7100*2000*1300

Applications

Oil recovery from sludge underflow
 

Oil recovery from empty fruit bunch liquor

Desludging of anaerobic effluent ponds

 

Polyoxyethylene resin	Sulphate	Diatomite	Starch
Soy Protein	Peanut protein	Fruit juice	Ammonium acid
Barium carbonate	Barium sulfate	Titanium dioxide	Titanium dioxide
Ore	China clay	Vegetable oil	Citric acid
Waste oil purification	Washing water purification	Distiller's grains	Animal fat
Blood meal	Power plant sludge	Printing and dyeing sludge	Paper sludge
Car wash sludge	Sludge drilling mud	Coal flotation waste	Cryolite flotation liquid
Weather desulfurization sludge	Power plant sludge	Activated sludge	Ammonia sludge

How it works

How does it work
The feed product is pumped into the decanter centrifuges through the inlet. Feed goes into a horizontal bowl, which rotates. The bowl has is composed of a cylindrical part and a conical part. The separation takes place in the cylindrical part of the bowl. The fast rotation generates centrifugal forces up to 4000 x g. Under these forces, the solid particles with higher density are collected and compacted on the wall of the bowl. A scroll (also screw or screw conveyor) rotates inside the bowl at a slightly different speed. This speed difference is called the differential speed. This way the scroll is transporting the settled particles along the cylindrical part of the bowl and up to the end conical part of the bowl. At the smallest end of the conical part of the bowl, the dewatered solids leave the bowl via discharge opening. The clarified liquid leaves through a paring disc (internal centripetal pump).
3-phase separation with a decanter

With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge
openings as it happens also in 2-phase separation.Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the production of biodiesel etc.
Parameters and influencing factors of the separation
Feed, throughput and residence time
Through the feed, the separation medium to be processed can be input into the center of the infeed chamber of the scroll, where it is accelerated. The throughput will have an influence on the residence time.
Decanter Centrifuges Acceleration
The separation medium reaches its maximum speed in the decanter bowl, causing the solids to settle on the bowl inner diameter. A characteristic feature of the bowl is its cylindrical/conical shape.
Differential speed

There is a differential speed between the decanter bowl and the scroll, which is created by a gear unit on the
industrial decanter centrifuges. The differential speed determines the solid content in the outfeed.
Filling volume / Weir discs or overflow weir The clarified liquid flows to the cylindrical end of the bowl in the decanter centrifuge, from where it runs out through openings in the bowl cover. These openings contain precisely adjustable weir discs/weir plates by means of which the pond depth in the bowl can be set. The weir discs determine the filling volume of the bowl.

Advantages and limitations over competitive processes
Generally the decanter centrifuge has more advantages than disadvantages; however, there are some limitations when compared to other processes.
Decanter Centrifuges Advantages:
* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.
* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.

Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.

 

Packing & Delivery

1.Parking:standard wooden box
2.Spare parts :we supply some parts and accessories for free.
3.Electronic module:it is made up of electronic control cabinet.
4.Special tools:we supply a set special tools for free.
Company Profile

Liaoyang Shenzhou Machinery Equipment Co., Ltd.belongs to Shenzhou international Group. We are the professional manufacturer of Centrifuge & Separator, Liquid Filling Machine and packing machine. With many years producing experience, our factory have become leading manufacturer with professional technical team and Independent after-sale department.

Our international trade department can supply the whole project service. With many years development, we have known which factories have strong product with competitive price and we have built long-term and stable cooperation relationship with them. Our main area are the food and pharmacy project. Our successful project are coconut oil production line, liquid filling production line, packing production line and the tablet press production line, soft gelatin production line and so on. Our aim is providing you efficiently solution and superior after-service. We sincerely hope YOU are our next customers! Exported country: At present, our products have been exported to South Korea, India, Denmark, Russia, Georgia, Jordan, Bangladeshi, Tailand, Ethiopia, Finland, the United States, Canada, Australia, Spain, Japan, Colombia, Romania and so on more than 30 countries


FAQ
1. 12 months guarantee period from machine arriving date.
2. Abundant spare parts in stock are available to provide.
3. Our technicians could be dispatched for overseas service.
4. 7*24 hours technical consultation.
5. Your workers could get trained both in our factory and yours.
6. Routine tracing till the machine work properly will be done timely.
7. We will remind you to do the normal maintenance.
8. Your suggestions or any comments & reflection would be treated in priority.
9. Marketing team will visit you during our visit in your country if you require.