Disc Separator Centrifuges for Beer Clarification and Production

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Model NO.: DHC/DHY
• Type: Centrifuge
• Object: Beer
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Distillation Equipment Type: Steam Distillation Equipment
• Condition: New
• Name: Beer Separator
• Material: Stainless Steel
• Certification: ISO CE
• Discharge: Automatic
• Treatment Capacity (L/H): 4000-7000
• Application: Beer Centrifuge
• Transport Package: Wooden Case
• Specification: 1000mm*920mm*1300mm
• Trademark: Shenzhou
• Origin: China
• Package Size: 100.00cm * 92.00cm * 130.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

Disc separator Centrifuges for Beer Clarification and Production
 

The clarification and separation steps in the brewing process are important for removing impurities and turbidity from the beer. The art of brewing has always focused around purity, cost effectiveness, and, ultimately, taste and aroma. Our customers combine all of these aspects using state-of-the-art separation technology by SHENZHOU.

 

 

Transforming grains into refreshing beer involves a complex process. Beer, in its many forms during production, is created step-by-step in the brewery's hot and cold processes. Shenzhou's highly efficient beer centrifuges meet the specific requirements of breweries while optimizing the entire process for maximum yields with the utmost level of quality.
 

Separating wort, hop debris, and precipitated protein causes hot trub to form in the whirlpool. This hot trub still contains up to 75% wort. To prevent this wort from being lost, our customers rely on Shenzhou decanters.

Our decanter first separates the trub from the wort, then returns it to the hot wort clarification process under pressure. This both reduces the production cost per hectoliter of beer and minimizes wort loss.

Disc separator can complete two operations: liquid-solid separation (low concentration slurry separation), said clarifying operation;Disc separator with its compact, small footprint, high production capacity and other characteristics, is widely used in chemical, pharmaceutical, light industry, food, biological engineering, and transportation.

About SHENZHOU:

Shenzhou Separator has been at the forefront in the field of disc stack centrifugal separation technology for more than 50 years - which is why disc stack centrifuges from Shenzhou Separator perform this crucial separation function exceptionally well.
Today, Shenzhou Separator is the leader in mechanical separating technology in China. Shenzhou developments are used in a wide range of areas - in the beverage and dairy industries, in recovering and processing oils and fats, as well as in chemicals, pharmaceuticals, biotechnology and starch technology. Other applications include marine engineering, energy, oil fields and industry.

Centrifuge machine Main Parameter:
 

Model	DHC/DHY300	DHC/DHY400	DHC/DHY500	DHC/DHY550	DHC/DHY730
Bowl Speed r/min	7300	7056	6600	6200	4500
Sedimentation Area cm^2	17.2*10^7	28.5*10^7	35*10^7	67*10^7	90*10^7
Through-output T/H	2	5	10	15	35
Motor Voltage Kw	4	7.5	15	18.5	55

 

Beer clarification

Prolonged filter life

The separator removes most of the yeast from the beer before filtration. As a result, the service life of the filter can be extended. In addition, less kieselguhr is required, which reduces the procurement, handling, and disposal costs associated with the filter.

Adjusting the turbidity for wheat beer and naturally cloudy beer

Unequal sedimentation is a major challenge when storing wheat beer and naturally cloudy beer. However, Shenzhou separators are an elegant solution for balancing these yeast fluctuations. The brewer only has to specify the turbidity value of the finished beer - the rest is done automatically.

Green beer clarification for optimal fermentation

By adjusting yeast cell counts in green beer, our separators keep conditions constant during post-fermentation and maturation. Improving the post-fermentation process in this way results in a consistent beer quality.

Our separators can also be used to produce alcohol-free beers, depending on the process, e.g., when fermentation is stopped.

Application :

Dairy separator: skim milk or clarify milk (out of solid impurities). Small separation machine is hand-driven, artificial
discharge, suitable for pastoral herdsmen's home use ; large separators for industrial production, electric drive, automatic or artifical discharge.
Mineral oil separator: for fuel oil, diesel oil, lubricating oil and transformers oil etc similar emulsion,remove mechanical
impurities and water.
Vegetable oil separator: for vegetable oil refining.
Animal oil separator: for refining animal fat in meat processing, or for fish oil concentration and separation processing.
Yeast separator: for concentrated yeast, nozzle discharge.
Starch separator: for removing protein in the starch and concentrating starch, nozzle discharge.
Lanolin separator:in wool industry for extracting lanolin,nozzle discharge.
Pharmaceutical disc separator: for the extraction of antibiotics, vitamins in the pharmaceutical industry;also for separating
liquid-solid three-phase mixture in the pharmaceutical and chemical industry.
Beer separator: for beer, malt juice and other beverages clarification.
Latex separator: for concentrating rubber latex and out of impurities.
Paint separator: for separating impurities in the coating, to improve the quality of the coating.

Disc separator types:

More details picture:

How it works

the disc centrifuge separates solids and one or two liquid phases from each other in one single continuous process, using extremely high centrifugal forces. When the denser solids are subjected to such forces, they are forced outwards against the rotating bowl wall, while the less dense liquid phases form concentric inner layers. The area where these two different liquid phases meet is called the interface position. This can be easily varied in order to ensure that the separation takes place with maximum efficiency. Inserting special plates (the "disc stack") provides additional surface settling area, which contributes to speeding up the separation process dramatically. It is the particular configuration, shape and design of these plates that make it possible for a disc stack centrifuge to undertake the continuous separation of a wide range of different solids from either one or two liquids. The concentrated solids phase formed by the particles can be removed continuously, intermittently or manually, depending on centrifuge type and the amount of solids involved in the specific application.

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Our service

The technical and after-sale services are listed as follows:

1. Provide free technical training, guidance and information of accessories.

2. Our technical staff could instruct our customers on the installation of connector and accessories , and deal with technical and quality issues.

3. Our products with 1 years' warranty and life maintenance.

4. Our company will provide technical services by phone, fax, e-mail, etc., please refer to the contact details.

5. Our company will implement the contract strictly; deliver the products to location specified by our customers for free in accordance with the mode of transportation.

 
Contact person: Cathy
Once receive the calling of complaints, we will respond to it within 12 hours at working time and provide solution within 48 hours. If necessary, our company will send technical staff there and provide on-site solution.