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Tubular Centrifuge for Separating Algae
A tubular centrifuge can be used to separate solid particles and liquid components from algae and their extracts. Algae (such as spirulina, chlorella, etc.) are rich in active ingredients like proteins, polysaccharides, and lipids, but may also contain cell debris, undissolved solids, and other impurities. The tubular centrifuge utilizes the centrifugal force generated by high-speed rotation to efficiently separate these components.
Pre-Treatment:
Perform preliminary filtration of the algae culture or extract to remove large particulate impurities.
If necessary, break down the algae cells (e.g., using ultrasonic disruption or high-pressure homogenization) to release intracellular active components.
Centrifugal Separation:
Feed the algae extract into the feeding system of the tubular centrifuge.
Start the centrifuge and adjust the rotational speed (typically 10,000-15,000 rpm) to separate solid particles (such as cell debris or undissolved solids) from the liquid using centrifugal force.
Solid particles are deposited on the inner wall of the centrifuge tube, while the clarified liquid is discharged through the outlet.
Collection and Post-Treatment:
Collect the clarified algae extract for further concentration or drying to obtain algae-based products (e.g., algal proteins, polysaccharides).
Clean the centrifuge tube and collect the solid residue (which can be further processed or discarded as needed).
High-Efficiency Separation: Suitable for separating fine particles and high-viscosity liquids.
Continuous Operation: Ideal for large-scale production.
Preservation of Active Ingredients: Low-temperature operation minimizes damage to the active components of algae.
Flexibility: Centrifugal parameters can be adjusted based on the type of algae and extraction requirements.
Speed and Time: Optimize the centrifuge's rotational speed and operating time based on the viscosity and solid content of the algae extract.
Cleaning and Maintenance: Regularly clean the centrifuge to prevent residue buildup that may affect separation efficiency.
Safety: Ensure compliance with operational standards to avoid risks associated with high-speed rotation.
By using a tubular centrifuge to separate algae extracts, the purity and quality of the product can be significantly improved. This method is suitable for the following fields:
Food and Health Products: Extraction of functional ingredients such as algal proteins and polysaccharides.
Cosmetics: Extraction of antioxidant and moisturizing components from algae.
Bioenergy: Separation of algal oils for biodiesel production.
Pharmaceuticals: Extraction of active ingredients from algae for drug development.
The application of tubular centrifuges in algae separation significantly enhances production efficiency and product quality, making it a highly efficient and reliable separation technology.
|
Model
|
Bowl Speed
(rpm) |
Drum Volume
(L) |
Motor
(KW |
Dimensions, Overall (mm)
|
|
75
|
19000
|
2.2
|
1.5
|
760*450*1120
|
|
105
|
16300
|
6
|
2.2
|
840*500*1600
|
|
125
|
15000
|
8
|
3.0
|
900*550*1600
|
|
150
|
14000
|
10
|
3.0
|
1020*600*1600
|
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