Industrial Automatic Milk Cream Fat Separating Machine Disc Centrifugal Separator

• Customization: Available
• After-sales Service: 24 Hours on Line
• Warranty: 1year
• Model NO.: Shenzhou
• Type: Centrifuge
• Object: Oil
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• PLC: Siemens
• Transport Package: Wooden Case
• Specification: material: stainless steel
• Trademark: SHENZHOU
• Origin: China
• Production Capacity: 500sets/Year
• Package Size: 180.00cm * 130.00cm * 180.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

3 Phase Disc Separator
(Light Liquid ,Liquid-Liquid-Solid Separation )

Disc Separator
3 Phase Separation

3 phase disc stack separator is a high-speed, stable, sealed, efficient, and automatic slag discharge 3 phase separation equipment. It is widely used for liquid, liquid, solid 3-phase separation or liquid-liquid separation. The 2- phase solid-liquid separation disc separator has only one liquid discharge port and one slag discharge port, while the 3-phase disc separator has two liquid discharge ports and one slag discharge port, which can separate two liquids with different specific gravity at the same time. It can also discharge solid phase materials. Compared with the 3 phase decanter centrifuge, the 3 phase disc separator has larger rotation speed and G force. The 3 phase decanter centrifuge usually has a separation factor of about 3000G, while the 3 phase disc stack separator G force is up to 12000G. Therefore, the 3 phase disc separator can more thoroughly separate liquids with different specific gravity and the liquid phase discharged is more clarified. However,
compared to 3 phase decanter centrifuges, 3 phase disc separator is more used to separate materials containing fine particles, with less solids content.
So before entering the 3 phase disc separator, the material can separated by the decanter centrifuge for pre-stage separation to reduce the solids content and remove big particles.

Disc Separator
Working Principle

Working Principle & Features

The separated material enters into the heart of the machine, that is, the inside of the bowl. Under the action of strong centrifugal force, the material passes through a set of disc bundle separation intervals. With the neutral holes of the disc as the interface, the liquid with larger specific gravity moves along the disc wall towards the outside the neutral hole,
where heavy slag accumulates in the sediment area, and the heavy phase liquid flows upward to the centripetal pump; the lighter liquid with a smaller specific gravity moves along the
disc wall into the neutral hole and converges to the lower centrifugal pump. The light and heavy liquid phases are discharged by the lower centrifugal pump and the upper centripetal pump respectively; the heavy slag is regularly discharged; continuous production is implemented.

 

Technical Parameters
3 Phase Disc Separator

Model	DHS360	DHS500	DHS550	DHS700
Type	Liquid-Liquid Separation (or Liquid-Liquid-Solid Separation)
Bowl Diameter	400mm	540mm	620mm	800mm
Slide Piston	360mm	500mm	550mm	700mm
Theory Capacity	1-2 m3/h	5-10m3/h	10-15 m3/h	20-25m3/h
Max. Speed	7100RPM	6150RPM	6000RPM	4500RPM
Max. G Force	12409G	12273G	12488G	9063G
Motor Power	11KW	15/18.5KW	30KW	55KW
Feeding Pressure	0-0.1Mpa
Starting Time	10-15 minutes
Feed Material	Solids<3%

 

3 PHASE DISC SEPARATOR FEATURES
All parts contacting with the material are made of high-grade stainless steel, which effectively reduces the chemical interaction between the separated material and the surface of the contacting part. The separated light and heavy phase liquid materials are output by two centripetal pumps of different sizes. This machine adopts upper feeding,
which has lower inlet pressure on the material. Hydrodynamic coupling and a pair of helical gears or belt drive are used in the power transmission. The speed increase is stable and overload protection can be performed.
The slag discharge action of the sliding piston is automatically controlled by a PLC fully automatic control cabinet specially designed with safety protection devices. It is high level automation, strong adaptability for process adjustment, and convenient adjustment, low noise and good separation effect. Professionally designed centripetal pump system is
with stable output pressure, large adjustment range and easy operation.

Control System
Control and Monitor

Control and Monitoring

The SZ disc separator control system can perform real-time separation, start, stop, emergency stop and
manual slag control, ammeter, alarm and so on.
* Each separator is equipped with an independent PLC control and a separate touch screen
* The control cabinet has an emergency stop button, and equipment would not start automatically after the recovery of power supply.
* ·PLC and touch screen are Siemens or well-known international series.
* ·The control module reserves at least 20% remain, and the digital input and output signals are controlled by DC24V.
* ·Display and control the operating conditions of the separator and associated equipment
* ·Setting up the operating parameters of the separator and the operation of the associated equipment
* ·Display operating parameters of the separator, such as vibration, current, and speed
* ·Display real-time alarms, help information

Alarm function
* · Vibration alarm of the machine: When it is exceeded the First Grade specified value, it will automatically alarm.
If it is exceeded the Second Grade specified value and the delay is not eliminated, it will stop automatically.
* ·Speed alarm: When the speed of the machine is greater than or less than 5%, it will alarm automatically, and it
will stop automatically after a certain time delay.
* ·Alarm of slag discharging amount less than the specified value. When the machine is in normal operation, it is
necessary to discharge the slag on time and need to discharge the pre-set slag discharge amount, otherwise the
machine will alarm automatically. The discharging shortfall can be supplemented by manual slagging.
* ·Bowl leakage alarm, when the seal ring of the large piston is not completely sealed, the machine will alarm
automatically.

Facilities