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Product Introduction
WHAT IS CENTRIFUGE DECANTER
When you need to separate solid / liquid mixtures with high solids content, you can choose a decanter centrifuge. In contrast to chamber filter presses, these solid vortex centrifuges or decanter centrifuges operate continuously. High centrifugal forces separate finely divided solid particles from the suspension.
Our decanter centrifuges are modular in design and can be used in a wide range of industries. Centrifuges can be optimally adjusted for specific applications. Applications range from sludge dewatering to classification or wet classification to solid classification.
HOW DOES IT WORK
The feed product is pumped into the decanter centrifuge through an inlet. Feed into a horizontal bowl and then rotate. The bowl consists of a cylindrical portion and a conical portion. The separation takes place in the cylindrical part of the bowl. Fast rotation produces centrifugal forces of up to 4000 x g. Under these forces, solid particles with a higher density are collected and compacted on the wall of the bowl. The scroll (also a screw conveyor or screw conveyor) rotates inside the bowl at slightly different speeds. This speed difference is called a differential speed. In this way, the scroll conveys the precipitated particles along the cylindrical portion of the bowl to the conical end of the bowl. At the smallest end of the conical portion of the filter bowl, dehydrated solids leave the filter bowl through the discharge port. The clarified liquid exits through the mating disc (internal centrifugal pump).
With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge openings as it happens also in 2-phase separation.
Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the production of biodiesel .
CENTRIFUGE DECANTER APPLICATIONS
CENTRIFUGE DECANTER TECHNICAL
| Model | Drum diameter mm |
Length mm |
Maximum speed rpm |
Hightest separation factor g |
Mixture capacity m3/h |
Motor Power Kw |
Host weight Kg |
Dimension(L*W *H) mm |
| LW250-900 | 250 | 900 | 5000 | 3500 | 0.5-3 | 11/5.5 | 1100 | 2300*700*1300 |
| LW350-1500 | 350 | 1500 | 3800 | 2850 | 1-5 | 18.5/5.5 | 2200 | 3500*1000*1300 |
| LW400-1200 | 400 | 1200 | 3400 | 2581 | 1-8 | 22/7.5 | 2200 | 3350*1000*1100 |
| LW400-1600 | 400 | 1600 | 3400 | 2581 | 2-10 | 22/7.5 | 2400 | 3850*1000*1250 |
| LW400-1800 | 400 | 1800 | 3400 | 2581 | 2-12 | 22/7.5 | 2500 | 4000*1000*1250 |
| LW450-1800 | 450 | 1800 | 3200 | 2572 | 5-20 | 30/7.5 | 3000 | 4200*1170*1350 |
| LW450-2000 | 450 | 2000 | 3200 | 2572 | 5-25 | 30/7.5 | 3300 | 4400*1170*1350 |
| LW530-2280 | 530 | 2280 | 2800 | 2350 | 10-50 | 45/15 | 4000 | 4750*1300*1500 |
| LW600-2400 | 600 | 2400 | 2600 | 2265 | 15-65 | 55/18.5 | 5000 | 4800*1350*1950 |
| LW650-2600 | 650 | 2600 | 2400 | 2100 | 20-80 | 55/90 | 6500 | 4900*1450*1650 |
| LW720-2500 | 720 | 2500 | 2200 | 1950 | 25-90 | 75/90 | 7000 | 5000*1600*1700 |
| LW800-2560 | 800 | 2560 | 2000 | 1800 | 30-100 | 90/132 | 8000 | 4600*2200*1400 |
| LW800-3200 | 800 | 3200 | 2000 | 1800 | 30-110 | 90/132 | 9000 | 5200*2200*1400 |
| LW900-3200 | 800 | 3200 | 1800 | 1650 | 30-150 | 132/200 | 10000 | 5500*2300*1800 |
The advantages of our product
1. Industrial design
Whole machine set design follows concept of advanced industrial design,ensures stability,functionality and safety of whole machine.Also effectively absorbs shear force of dynamic load during operation.
2. Effectively ease resonance during rotating of bi-rotor
When centrifuge works,there is no obvious first-order and two-order resonance regions within designed speed range,meanwhile ,whole vibration intensity of bearing seat is definited within 2mm/s-4mm/s.All of this eliminates extra fatigue damage to components and assembly units from high frequency vibration during operation and sudden vibration when shut down.
3. Thoroughly eliminate phenomenon of liquid ring stalling
Phenomenon of liquid ring stalling happens during heavy duty boot or shutdown process of complete set machine,especially for LW550 and even larger models,It would makes bounce or wild shake,causes extra impact fatigue damage to main bearings,screw bearings and inner parts of rotary bowl.Fortunately ,our engineers have solved this problem thoroughly.
4. Unique technique adopt in main component work-blanks
The manufacturing methods of main component work-blanks are adopt centrifugal casting technique and overall mould-making forging technique,thoroughly avoid risks such as inter-granular corrosion and relaxation of residual stress release in welding joint.
5. Main bearing electrical components selection
We use origin bearings of international first-line brands such as S-K-F,F-A-G and so on.Electrical components mainly adopt ABB and Siemens
6. Constant temperature detection
All fashioning components and assembly units are detected in constant temperature condition,to make sure of actual processing quality meets the requirements of designed precision accuracy.
7. Inter-change ability
Whole machine physical design and processing technique adopted in critical position,ensure all assembly units and bowls of the same centrifuge model interchangeable.It is not only easy to maintain ,but also greatly improve the reliability and safety of equipment.
8. Simplyand safely in bearing disassemblement
One layer of oil film is injected into contact surfaces between bearing and work-piece by high-
pressure,during disassemblement bearing from the machine.which would fundamentally eliminate friction within different parts.As a result,it would reduce 90% of pulling force and lower the risk of damage to high-precision parts when disassemble bearing.
9.Main bearing lubrication system
There are two kinds of lubrication system for specific product models :
A thin oil lubrication
* Oil pump offers an uninterruptedly power to ensure oil works circularly;
* Jet oil lubrication constantly clean and lubricate bearings and reduce temperature;
* Oil filter system ensure lubricant's cleanliness;
* Oil pressure energy storage system ensure lubrication pump offers an extra oil supply(the pressure is no less than 0.4Mpa) for 5-6 minutes,when power fails accidentally;
* Constant temperature system is available.
B grease lubrication
* Adopt a grease with properties of extreme pressure resistance ,oxidation resistance ,abrasion resistance,water scour
resistance,corrosion-proof and high temperature resistance.
* Optional automatic grease system fills grease on main bearing at designed hours and quantity.
10. Main bearing BH device (patent design)
There are two spare safe bearings at either end of main bearing.When machine works well,they keep certain clearance from bearing inside track to chief axis.When unexpected condition occurs,main bearing got damaged or circle center deviation causing an amplitude of vibration reaches to designed clearance,safe bearings begin to work as main bearing Meanwhile,computer automatic control system would get a feedback of abnormal vibration value on bearing position immediately then activates emergency shutdown and goes a smooth shut down.This system protects machine free from damaging and ensure production safety.
11. GSRL feeding device (potent design)
New design of internal spiral core tube has got following achieves.Without reducing centrifugal acceleration,shorten triangle belt's traction time,reduce disorder of swirling flow and extend separation time.Meanwhile increases inner working pressure of centrifuge,and restrains liquid foaming
Detail Display
Packaging and transportation
Company Profile
1. Shenzhou Machinery Equipment Co., Ltd. is a professional centrifuge supplier.
2.We have an experienced team and professional design institute with over 30 years of experience in centrifuge machinery.We sincerely invite you to visit, If it's not convenient for you to come to our factory, you can also visit by telephone video conference.
3.Our products are exported to many countries and areas, such as the USA, Korea, India, Indonesia,Thailand, Vietnam,Japan, Denmark,Romania, Bulgaria,Russia,South Africa, and so on.
4.At the same time,our product with best prices and good quality,welcome to Shenzhou!
FAQ
Q1: Where can I get product & price information?
A1: Send us inquiry or email directly, then we will contact you.
Q2: How can I make sure your machinery is suitable for me?
A2: Please tell all the separation information you know, such as your raw liquid,
two-phase or three-phase separation, solid content in liquid, solid size, the purpose, etc. After analyzing your information, we will to choose a suitable model for you, and send the details and videos to you.
Q3: What should I do if I want to see the separation effect?
A3: If you can come to our factory with the raw liquid, we will provide test service. Or you deliver the raw liquid to us, and we will do a test, and supply you the testing videos.
Q4: How to enjoy the OEM services?
A4: As the manufacturer of the machine, we will try our best to satisfy you if you have any specific requirement, such as the cover device, drum size, motor voltage, etc.
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