1000L / H Capacity Green Industrial Oil Separator for Glycerol Desalination

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Model NO.: DBSY
• Object: Biodiesel
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Distillation Equipment Type: Steam Distillation Equipment
• Pressure: Low Pressure
• Condition: New
• Name: Biodiesel Separator
• Material: Stainless Steel
• Certification: ISO CE
• Discharge: Automatic
• Treatment Capacity (L/H): 4000-7000
• Application: Biodiesel Centrifuge
• Transport Package: Wooden Case
• Specification: 1000mm*920mm*1300mm
• Trademark: Shenzhou
• Origin: China
• Package Size: 150.00cm * 110.00cm * 150.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

1000L / H Capacity Green Industrial Oil Separator For Glycerol Desalination

Biodiesel is a clean and renewable energy. It is the reborn fuel and excellent substitute of petroleum diesel. Biodiesel is made by ester exchange process which raw material bases on plant oil crops, wild plants and engineering microalgae type aquatic plants fats as well as animal fats, food waste oil, etc.

 

Biodiesel also is a typical "green energy", so develop the bio-diesel has an important strategic significance in continuable economic development, promote alternative energy, reduce environment pressure and control urban air pollution.

Introduction of Disk Centrifuge Separator
A disk centrifuge separator is a machine used to separate different components of a liquid mixture based on their density In the food and beverage industry, disk centrifuge separators are commonly used to separate solids or fats from liquids.

The disk centrifuge separator also called disk stack separator is a kind of vertical centrifuge that can separate solid-liquid and liquid-liquid quickly and continuously. The rotating drum is installed on the upper end of the vertical shaft and driven by a motor through a transmission device to rotate at high speed.

The separation process in a disk centrifuge separator involves spinning a set of disks at high speed to create centrifugal force, which causes the heavy phase to move towards the outer edges of the disks while the light phase particles move towards the center. The separated components can then be collected separately.

The disk separator is specially used for two-phase and three-phase separation. The two-phase separation is to separate the suspended solid from the liquid or separate two liquids that have different specific gravity and are immiscible. The three-phase separation is to separate the two immiscible liquid phases and a phase of solid at the same time.

Disk stack separators and decanters are also able to produce of juices that are very trub stable, classification of the trub particles takes place inthe centrifuge. Any undesired, coarse trub partice separated according to clients requirements to avoid undesired sediments in the
Juice.

Centrifuge machine Standard design

Disk centrifuge separators are particularly uthe food and beverage industry because they can handle large volumes of liquid and can separate solids with a high degree of efficiency, leading to improved product quality and reduced production costs. They are also easy to clean and maintain(with self-clp cleaning function),  which makes them ideal for use in food processing plants where hygiene is a top priority.

The disc centrifuge has a separation factor ranging from 8000 to 20000 and is typically used to process materialsre difficult to separate effectively using conventional Ceges, such as highly dispersed liquid-liquid emulsions andd suspensions containing small particles with slow sedimentation rates. It can separate suspensions with solid concentrations ofthan 3%, and the diameter of the drum ranges from 150 to 1200mm. The separatioarameters vary widely depending on the separation material.

The disk stack centrifuge separator has continuous production,high throughput and high effciency, and low energy consumption, the differential speed is adapted automatically and extremely precisely feature.

The solid separation accuracy of the disk stack cenrifuge is between 0.1-100um and the solid content of the material that can be separated is between 0.1%-35%

Centrifuge machine Main Parameter:
 

Model	Bowl Speed(rpm)	Capacity(Per Hour)	Running Load(Watts)	Dimensions, Overall (mm)
				Width	Front-to-Back	Height
250	8500	500-800	4.0	850	850	1200
270	7300	1000	4.0	950	950	1200
300	7150	1500	5.5	1025	1300	1300
360	7056	2000-3000	7.5	1500	1100	1500
400	7038	3000	7.5	1500	1100	1550
500	6600	5000-8000	15.5	1772	1500	1855
550	6200	8000-15000	18.5	1970	1560	1970
730	4900	50000-80000	55.0	2580	1980	2340

 

Operating principles

Separation takes place inside a rotating bowl. The feed is introduced to the rotating centrifuge bowl from the top via a stationary inlet pipe (1),and is accelerated in the distributor(2),which was specially designed to ensure smooth acceleration of the feed liquid(4). Leaving the distributor, the feed enters the disc stack(3). The separation into liquid-liquid-solid takes place between the discs, with the oil phase moving through the disc stack to the centre. When it reaches the centre, it is discharged through hole (5) and ejected into the collecting frame. The water and heavy solid separated from the oil move to the periphery, and the water flows via channels in the top disc(6) to the paring chamber, where it is pumped out of the rotor by means of a built-in paring disc(7).During purification, hot water is fed into the inlet of the bowl before the process liquid is introduced. The water forms a seal around the outer edge of the top disc. The solid collect in the periphery where they are discharged intermittently via the centrifuge cyclone. The solid are discharged by means of a hydraulic system, which forces the sliding bowl bottom(8)to drop down at preset suitable intervals, thus opening the solid ports at the bowl periphery


Disc separator types:

 

How it works

the disc centrifuge separates solids and one or two liquid phases from each other in one single continuous process, using extremely high centrifugal forces. When the denser solids are subjected to such forces, they are forced outwards against the rotating bowl wall, while the less dense liquid phases form concentric inner layers. The area where these two different liquid phases meet is called the interface position. This can be easily varied in order to ensure that the separation takes place with maximum efficiency. Inserting special plates (the "disc stack") provides additional surface settling area, which contributes to speeding up the separation process dramatically. It is the particular configuration, shape and design of these plates that make it possible for a disc stack centrifuge to undertake the continuous separation of a wide range of different solids from either one or two liquids. The concentrated solids phase formed by the particles can be removed continuously, intermittently or manually, depending on centrifuge type and the amount of solids involved in the specific application.

Application :

Fruit and vegetable oil separation and purification:
As special separation equipment for oil refining and separation, this series of products have the characteristics of high speed, stable operation fully sealed import and export systems, low noise and good separation effect. The three-phase separator series is mainly used to separate fat oil from the mixture, it can concentrate and purify the oil derived from raw materials such as coconut oil, citrus oil, avocado oil, olive oil soybean oil, sunflower oil and fruit seeds oil, sesame oil, canola oil, etc.

Dairy,beverage,juice and beer separating:
Disk centrifuge separators are also useful in producing dairy pruch as skimmed milk, cream, and cheese. They can be used to separathe cream and fats from the milk, which is then used to produce butter or cream cheese. The separation process is essential in the production of cheese. as it enables the separation of the curds from the whey.

When producing tea drinks or coffee drinks, the disk stack separators are also used for separating the solids in tea dinks and coffee drinks.
Stack centrifuge separators are widely used in the juice production industry to separate the juice from the pulp, fiber,seeds, and other solids.The separation process is crucial for producing high-quality juice products that are clear, smooth, and free from impurities such as apple juicecitrus juice, pineapple juice, coconut water, etc.
In the production of beer, disk centrifuge separators can be used to separate the yeast from the beer, which is essential in controlling thefermentation process, The separator can also be used to clarify the beer bv removing any sediment that mav affect the flavor and appearance oithe fnal product.

Plant and herb extraction and concentration.
Mechanical separation technology is one of the most critical parts in the separation,concentration and clarifcation process of chinese herband natural plant extraction. disk stack separators are used in pepper, Chinese medicine,tea and cofee production to extract valuablecomponents such as pigments, oils,flavors, and aroma compounds, improving the overall quality and taste of the final product.

Starch Separation:
Disk centrifuge separators are commonly used in the starch industry for the separation of starch from other components, such as protein andfber,in raw materials such as corn, wheat, and potatoes. The separation process involves the use of centrifugal force to separate the starchfrom the other components, resulting in a high-quality starch product with high purity and yield. Disk centrifuge separators are also used in theproduction of modihed starches,which are used in various food and non-food applcaions. lhe use of disk centrifuge separators in the starchindustry allows for more effcient production processes and increased yield, ultimately resulting in cost savings and higher proftability.

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Our service

The technical and after-sale services are listed as follows:

1. Provide free technical training, guidance and information of accessories.

2. Our technical staff could instruct our customers on the installation of connector and accessories , and deal with technical and quality issues.

3. Our products with 1 years' warranty and life maintenance.

4. Our company will provide technical services by phone, fax, e-mail, etc., please refer to the contact details.

5. Our company will implement the contract strictly; deliver the products to location specified by our customers for free in accordance with the mode of transportation.

 
Contact person: Cathy
Once receive the calling of complaints, we will respond to it within 12 hours at working time and provide solution within 48 hours. If necessary, our company will send technical staff there and provide on-site solution.