Solid and Liquid Separator Centrifuge Batch Immunohematology Sugar Separation Centrifuge

• Customization: Available
• After-sales Service: Online Support
• Warranty: One Year
• Model NO.: SZ/SZC
• Type: Centrifuge
• Object: Starch
• Separation Mode: Filter Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Disc Centrifuge
• Distillation Equipment Type: Other
• Extraction Tower Type: Turntable Tower
• Pressure: Medium Pressure
• Condition: New
• Material: Stainless Steel
• Motor: ABB
• PLC: Siemens
• Brand: Shenzhou
• Transport Package: Wooden Case
• Specification: Depends on the model
• Trademark: Shenzhou
• Origin: China
• Package Size: 180.00cm * 159.00cm * 160.00cm
• Package Gross Weight: 5980.000kg

Product Description

Product Description

Higher capacity	Lower maintenance cost	No need of monitoring
Continuous feeding	Concise bowl design without frequent washing	PLC system automatic control
Higher separation factor	Hydraulic coupling driving with longer service life
Automatic residue discharging

Application	Handling(amount)(L/h)
Purification of animal fat	800-1500
Purification of fish oil	1200-2400
Kitchen waste oil	1500-2500
Separation of fish pressed liquid	1500-3000
Waste oil	1500-3000
Hogwash oil	2000-3000

Process of Separating Blood Using a Disc Stack Centrifuge

A disc stack centrifuge is widely used to separate blood components (e.g., plasma, red blood cells, platelets) efficiently in medical, biopharmaceutical, and research settings. Below is the workflow, advantages, and key considerations:

 

Separation Steps

1. Pre-Treatment:

   • Blood Collection: Collect blood in anticoagulant-treated tubes (e.g., EDTA or heparin tubes) to prevent clotting.

   • Initial Filtration: Remove large clots or debris via a coarse filter.

2. Centrifugal Separation:

   • Feeding: Pump the blood into the disc stack centrifuge.

   • Parameter Setup:

     • Speed: 3,000-5,000 rpm (varies by target components).

     • Temperature: Maintain at 4-10°C to preserve component integrity.

   • Layered Separation:

     • Red Blood Cells (RBCs): Settle at the outermost edge (highest density).

     • Buffy Coat: Middle layer containing white blood cells (WBCs) and platelets.

     • Plasma: Lightest layer (top) collected via the centrifuge outlet.

   • Continuous or Batch Mode: Industrial models support continuous processing for large volumes.

3. Post-Treatment:

   • Component Collection:

     • Plasma: For diagnostics, therapeutics, or research.

     • Buffy Coat: Extract platelets or WBCs for specific applications.

     • RBCs: Store for transfusions or further analysis.

   • Equipment Sterilization: Clean and sterilize the centrifuge to prevent cross-contamination.

 

Advantages of Disc Stack Centrifuges

1. High Precision: Separates blood into distinct layers with minimal component mixing.

2. Scalability: Processes small lab samples (mL) to industrial volumes (liters/hour).

3. Closed System: Reduces contamination risk, critical for sterile applications.

4. Automation: Programmable settings for reproducible results.

 

Key Considerations

1. Speed Optimization: Adjust RPM based on target components (e.g., lower speeds for platelet-rich plasma).

2. Temperature Control: Refrigeration prevents degradation of heat-sensitive proteins.

3. Aseptic Handling: Use sterile tubes and environments for medical-grade outputs.

4. Maintenance: Regularly clean disc stacks to prevent biofilm formation.

 

Applications

1. Blood Banks: Prepare packed RBCs, fresh frozen plasma, or platelet concentrates.

2. Diagnostics: Isolate plasma for biochemical tests (e.g., cholesterol, glucose).

3. Biopharmaceuticals: Harvest plasma proteins (e.g., albumin, immunoglobulins).

4. Research: Study cellular components (e.g., WBCs for immunology).

 

Comparison with Other Centrifuges

• Tubular Centrifuges: Higher speed (15,000+ rpm) but smaller capacity; suited for lab-scale cell pelleting.

• Benchtop Centrifuges: Low-cost for basic separation but limited resolution.

• Ultracentrifuges: Used for subcellular particles (e.g., viruses), not routine blood separation.

By utilizing a disc stack centrifuge, blood components are isolated with high purity and efficiency, supporting critical healthcare, research, and industrial workflows.

Design Capacity 5000-15000 L/H Disc Oil Centrifuge Separator Used Animal Fat Clarification Product description: The oil quality affects the human ...
 

During the dep processing in the breeding industry, the use of separators can help oil recovery in the processing of subsidiary materials, which not only enhances profits, but also reduces pollution emission.

Three separation disc type separator centrifuge for animal oil factory is mainly used in refining meat oil from animals such as fishmeal facotry,animal oil factory, the capacity from 10t/d~600t/d.

 

This special design separator has the full automatic control box which used for safety protection and equips and also been equipped with advanced automatic vibration tester which can view vibrating value at any time. We can make separating and discharging to the best affection from regulating separation parameter directly at the screen.

 

It has advantages of high speed, smooth operating, compact structure, small footprint, all sealed of the inlet and discharge, low noise, good separation. The materials of centrifuge which contact with the parts are stainless steel which meets the requirements of food grade.

The disc separator is specially used for the two-phase and three- phase separation. The two-phase separation is to separate the suspended solid from liquid or two liquids which have the different specific gravity and are immiscible. The three-phase separation is to separate the two immiscible liquid phases and a phase of solid at the same time.

The materials are transmitted to the heart parts of this machine, the inside of the drum. Under the action of strong centrifugal force, the materials (mixed liquid) pass through the intervals of a group of disk pieces bundles, and then through the neutral hole of the disk pieces as the interface, the liquid with higher density (heavy phase) moves outward the neutral hole along the disk pieces, among which, the heavy residues accumulate in the sediment area, and the heavy phase flows to the large centripetal pump. The liquid with lower density (light phase) moves inward and upward along the disk pieces wall and gathers in the small centripetal pump. The heavy phase and light phase output by the large centripetal pump and small centripetal pump respectively.
 

Typical applications

Main application fields

1.soybean2.rapeseed,sunflower seed cottonseed
3.palm
4.peanut
5.corn germ
6.rice bran oil
7.coconut oil,linseed oil
8.special oil,including sea buckthron oil,camellia oil,sesame oil,essential oil,safflower oil,etc

Core capacity

1.degumming

2.deacidification
3.dewaxing
4.washing
5.squeezed oil clarification
6.fractionation

Special application fields

1.lecithin deoiling

2.frying oil refining

Technical parameter

Main parameter	DPF 445	DPF 530	DPF 550
Bowl Inner Diameter	445 mm	530 mm	550 mm
Disc Number	73	80	110
Bowl Rotating Speed	5100 rpm	4650 rpm	4500 rpm
Separating Factor	6480	6400	6230
Capacity	35000~40000 L/h	45000 L/h	75000 L/h
Motor Power	37 Kw	37 Kw	55 Kw
Nozzle	10	10	12
Dimension (L×W×H) mm	1503×1129×1516	1430×1174×1544	2044×1320×1954
Weight (kg)	1100	1550	2100
Warranty	1 year	1 year	1 year

 

Product Detail

Drive	gear / belt
Bowl speed	4000 - 10000 rpm
Centrifugal force	> 10,000 g
Bowl volume	8 - 300 L
Bowl weight	50-15000 Kg
Solids holding space	2 - 50 L
Inlet pressure	0-0.1 Mpa
Liquid outlet pressure	0.2-0.6 Mpa
Starting time	5 - 30 mins
Stopping time(no brakes)	> 40 mins
Product Keywords	industrial centrifuge large scale

Shenzhou Separator can look back on more than 60 years of tradition. Today, the company is the leading manufacturer in mechanical separating technology in China. Its developments are used in a wide range of areas - in the beverage and dairy industries, in recovering and processing oils and fats, as well as in chemicals, pharmaceuticals, biotechnology and starch technology. Other applications include marine engineering, energy, oil fields and industry. The ecological dimension is particularly noticeable in the field of environmental technology. Based on this extensive experience over many years, Shenzhou Separator develops and builds customized centrifuges. If required by the customer, we can also supply entire process lines, incorporating all the components.

Main Features

1) Used to remove protein ,gum from starch slurry.
2) Fully stainless steel.
3) Speed ,vibration display. Convenient operation.
4) Running continuously.
5) High rotating speed ,high seperating factor.
6) Low power and water consumption.


 

Product model list

 

Model	Flowrate	Inlet pressure	Outlet pressure	Power	Weight
DHZ470	2500-7000 LPH	0.05 MPA	0.1-0.25 MPA	15 KW	1880 KG

 

 

Product Advantage

 

1. Continuous feeding

 

2. High separation factor

 

3. Automatic residue discharging

 

4. Concise bowl design without frequent washing

 

5. Hydraulic coupling driving with longer service

 

6. PLC system automatic control

Details

Working principle

The bowl driven by the motor through the friction clutch spiral gear pair rotates around the main shaft at a high speed. Stock liquid flows into the bottom of bowl's wall through the bottom edge of disc seats and their holes in it. Solid material settles onto the inner surface wall of the bowl and forms into the residue by the centrifugal force field. Then the residue will be discharged manually after the machine stops. Light liquid flows along up the outer cone surfaces of discs to the main shaft center, passes through the light liquid centripetal pump and drains out of the light liquid outlet. Heavy liquid flows along the inner tapered surface of disc down to the bowl's wall and then passes through the heavy liquid centripetal pump and drains out the heavy liquid outlet.
 

Main feature

The bowl driven by the motor through the friction clutch spiral gear pair rotates around the main shaft at a high speed. Stock liquid flows into the bottom of bowl's wall through the bottom edge of disc seats and their holes in it. Solid material settles onto the inner surface wall of the bowl and forms into the residue by the centrifugal force field. Then the residue will be discharged manually after the machine stops. Light liquid flows along up the outer cone surfaces of discs to the main shaft center, passes through the light liquid centripetal pump and drains out of the light liquid outlet. Heavy liquid flows along the inner tapered surface of disc down to the bowl's wall and then passes through the heavy liquid centripetal pump and drains out the heavy liquid outlet.

 

Main applications

It is used for preconcentration of starch, separation of starch and gluten, concentration of gluten and clarification of process
water.