Disc Disk Centrifuge Separator for Dairy Milk Cream Fruit Juice

• After-sales Service: 24 Hours on Line
• Warranty: 1year
• Type: Centrifuge
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: Shenzhou
• Object: Oil
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Motor: ABB
• Inverter: ABB
• Touch Screen: Siemens
• PLC: Siemens
• Transport Package: Wooden Case
• Specification: material: stainless steel
• Trademark: SHENZHOU
• Origin: China
• Production Capacity: 500sets/Year
• Package Size: 180.00cm * 130.00cm * 180.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

2 Phase Disc Separator
(Liquid & Solids Separation)

Disc Separator
2 Phase Separation

The 2 phase disc stack separator is used to separate the fine particles from the liquid and discharge clarified liquid. Compared with decanter centrifuge, the G force of 2 phase disc stack separator is much higher than decanter centrifuge. The disc stack separator G force is up 12000g. Generally, the G force of the decanter centrifuge is about 3000G. The high speed and G force makes the disc stack separator to produce high clarified liquid. However, the materials separated by disc separator should not have high solid content or big particles. Usually the particles content should be less than 3%, it's better to be 1%. Therefore, in some application, pre-treatment will be carried out by decanter centrifuge or other separation equipment, and then clarification and separation will be carried out in the 2 phase disc stack separator. The 2 phase disc
stack separator is widely used in vegetable oil clarification, biological and chemical pharmaceutical industry, dairy and beverage industry, biofuel and marine oil clarification, etc.

Disc Separator
Working Principle

Working Principle & Features

The material to be clarified enters the bowl through a feed pipe. In the distribution cabinet of the disc separator, the material is smoothly accelerated until it is synchronized with the speed of the rotary bowl. The disc stack in the rotating cylinder divides the material into many thin layers, forming a large area of clarification area. The high-speed centrifugal force makes the solid slag separated from the liquid in the disc stack deposit into the solid slag collection cavity at the edge of the bowl.
The self-discharging 2 phase disc separator can be adjusted according to the material.

 

Technical Parameters
2 Phase Disc Separator

Model	SZDH360	SZDH500	SZDH550	SZDH700
Type	Liquid & Solids Separation
Bowl Diameter	400mm	540mm	620mm	800mm
Slide Piston	360mm	500mm	550mm	700mm
Theory Capacity	1-2 m3/h	5-10m3/h	10-15 m3/h	20-25m3/h
Max. Speed	7100RPM	6150RPM	6000RPM	4500RPM
Max. G Force	12409G	12273G	12488G	9063G
Motor Power	7.5KW	15/18.5KW	30KW	55KW
Feeding Pressure	0-0.1Mpa
Starting Time	10-15 minutes
Feed Material	Solids<3%

 

The bowl is the heart of the disc separator. The process effect is obtained by the rotating drum with high speed. It is mainly composed of the bowl body, the bowl cover, the locking ring, the disc holder, and a group of discs, etc. Each part on
the bowl is the key to the separator. The key parts are machined by CNC machine and followed strict quality control system control. After assembling these parts precisely, the whole dynamic balance test is carried out precisely.
The bowl is made of imported high-strength, corrosion-resistant stainless steel material, and integral forged by high-pressure, four non-destructive testing, CNC machining, in order to ensure that the separator operates safely and reliably
under long time, high load and high speed.
 

Control System
Control and Monitor

Control and Monitoring

The SZ disc separator control system can perform real-time separation, start, stop, emergency stop and
manual slag control, ammeter, alarm and so on.
* Each separator is equipped with an independent PLC control and a separate touch screen
* The control cabinet has an emergency stop button, and equipment would not start automatically after the recovery of power supply.
* ·PLC and touch screen are Siemens or well-known international series.
* ·The control module reserves at least 20% remain, and the digital input and output signals are controlled by DC24V.
* ·Display and control the operating conditions of the separator and associated equipment
* ·Setting up the operating parameters of the separator and the operation of the associated equipment
* ·Display operating parameters of the separator, such as vibration, current, and speed
* ·Display real-time alarms, help information

Alarm function
* · Vibration alarm of the machine: When it is exceeded the First Grade specified value, it will automatically alarm.
If it is exceeded the Second Grade specified value and the delay is not eliminated, it will stop automatically.
* ·Speed alarm: When the speed of the machine is greater than or less than 5%, it will alarm automatically, and it
will stop automatically after a certain time delay.
* ·Alarm of slag discharging amount less than the specified value. When the machine is in normal operation, it is
necessary to discharge the slag on time and need to discharge the pre-set slag discharge amount, otherwise the
machine will alarm automatically. The discharging shortfall can be supplemented by manual slagging.
* ·Bowl leakage alarm, when the seal ring of the large piston is not completely sealed, the machine will alarm automatically.

Facilities