Product Description
Structure and principle: The separator consists of machine body, driving part ,bowl, liquid collecting pan and liquid-in bearing seat etc. The material is sprayed onto the bowl from the inlet on the bottom and strong centrifuge force is formed when the bowl rotates with the material and that makes the material flow upper along the wall of the bowl and then separated because of the different gravity by the centrifugal force.
GF-for separation: Heavy liquid forms outer ring and light liquid forms inner ring. They flow to the top of the bowl and discharge from their respective outlet. And the little solid is settled on the wall of the bowl and discharged manually after the machine stops.
GQ tubular centrifuge separators are for liquid solid clarification which mainly used for clarifying all kinds of liquid mixture which content very fine solid particles, such as coffee, tea, yeast, starch , bacteria and algae and etc.
Possessing superiority in high separation factor, high output, small footprint and convenient operation, the High-speed Tubular Separator is an ideal centrifugal equipment to be mainly used in liquid - solid or liquid - liquid - solid separation in
biomedicine, traditional Chinese medicine preparation, health food, beverage, chemical industry and other industries. It is an ideal equipment for centrifugal separation at present. The minimum separation particle is 1 microns, which is more suitable for extraction, concentration and clarification to liquid- solid materials with small difference in gravity and solid of small particle size and low content, strong corrosive medium and other materials.
Tubular Separator is also a kind of fine separation equipment, which is suitable for the suspension with small quantity of solid, and the dissoluble liquid separation with small difference in gravity. Utilizing the centrifugal force to drive the materials of different proportion in loaded stress, thought separation can be achieved. Basic on the function of the tube separator, the tube separator is divided into two kinds of separation type, clarified tubular separator (GQ) for liquid-solid separation, and separating pipe separator (GF) for liquid (light liquid) - liquid (heavy liquid) -small amount of solid separation.
Working principle of Tubular Separator
Consist of the machine cover, driving device, drum, liquid catch tray, the liquid inlet and bearing seat, this separator with high running speed, belongs to sedimentation separator. The upper drum is a flexible shaft, while the lower is damping floating bearing. The main shaft is connected by a coupling buffer and a passive wheel. Motor transmit power from the transmission belt and tension wheel to passive wheel, to drive the drum rotate around its own axis with high-speed, and thus form a strong centrifugal force field. All the materials are fed from liquid inlet under the bottom, and flow upward along the drum wall by centrifugal force fluid. During this process, the dense liquid phase forms the outer ring, and the small liquid phase forms the inner ring, which separately flow to respective liquid outlet mounted on the upper drum.
When the thickness of the sediment affect the liquid phase clarification or the capacity of the rated slag weight in the drum, the dregs of the drum wall should be removed manually after the shutdown.
continuous flow tubular bowl centrifuge
Tubular Separator is mainly used for separating all kinds of suspension which is difficult to be separated, especially suitable for separation of solid-liquid suspension with light concentration, heavy viscosity, fine particles and very small differential gravity of the two phases. such as clarification of herbs plants extracts, various medicine liquor, liquid medicine, oral liquid, the extraction of paint, dye, as well as various proteins, alga, fruit gels, and purification of rubber solution, coal tar, graphite, saponin, pectin, sirup, vaccine mycelia and all kinds of glucose; refining resin, and latex solution, enzyme (SOD) of oxide, various kinds of albumens, the glucoside of the soap, etc.
Product Paramenters of continuous flow tubular bowl centrifuge
|
Item |
GQ/GF75 |
GQ/GF105 |
GQ/GF125 |
GQ/GF150 |
|
Drum
|
ID(mm) |
75 |
105 |
125 |
147 |
|
Height (mm) |
450 |
730 |
730 |
730 |
|
Sedimentation volume(L) |
2.67 |
6 |
8 |
10 |
|
Max speed(r/min) |
21000 |
17500 |
16500 |
15800 |
|
Max separation factor |
22500 |
18500 |
17300 |
16800 |
|
|
Inlet nozzle diameter (mm) |
3/4/6 |
4/6/8 |
6/8/10 |
8/10/12 |
|
|
Material inlet pressure (Mpa) |
≥0.05 |
|
|
Capacity (water capacity)L/H |
670 |
1600 |
2200 |
3200 |
|
|
Actually Capacity L/H(according to the solid content) |
50-80 |
100-200 |
200-300 |
300-700 |
|
Motor model |
3 phase two pole motor |
|
Motor power (kw) |
1.5 |
2.2 |
3 |
3 |
|
Machine dimension (mm) |
500*700*1300 |
600*1000*1600 |
600*1000*1600 |
600*1000*1600 |
|
Machine weight (kg) |
300 |
460 |
490 |
510 |
Main Characteristics
1. The unique design of interior blade is more suitable for the isolation of the fermentation bacteria than the conventional
tubular separators. Equipped with reverse stop device, the residual mother liquid can be retained completely without loss once the
machine stop.
2.With advantages of high separation factor and strong separation ability, It is applicable to separate and clarify the materials
which is difficult to separate by ordinary centrifuge and all kinds of emulsion liquid such as transformer oil, lubricating oil,
fuel oil, turbine oil, grease, dyes, and saponification separation and so on.
3.Simple structure in linear type ,easy in installation and maintation.
4.Adopting advanced world famous brand components in bearing parts, electric parts and operation parts.
5.Running in a high automatization and intellectualization,no pollution
6.Simple to set up, use and clean for minimal down-time between separations
7. No replacement membranes or costly disposables
8.3-phase electric motors provide power for rapid acceleration and quieter operation.
9.Small footprint.
Details Images of continuous tubular bowl centrifuge
Tubular Centrifuge Drum
Our drum material is 304 ,316L, 2205 stainless steel. Meet the GMP certification standards.
Tubular Centrifuge Bearing
High speed bearing adopts S-K-F Brand bearingThe machine all under GMP Standard- Perfect separation performance Low fail- ure
rate,low noise,run smoothly.
Tubular Centrifuge Cleaning car
Cleaning car, specially for drum cleaning. Convenient, fast.
Tubular Centrifuge Motor
We are equipped with different motors for different applications. General Motor or explosion-proof motor.
Points for Operating the Tubular Separator
* When the percentage of impurities or solids in the liquid is less than 0.5%, the ideal separation effect will be realized. If
the percentage is higher than 0.5%, the solution should be clarified first
* High groove is used to feed materials. If the liquid is of large viscosity, it can also be pumped.
* Measurement for proper materials inlet pressure: when materials are fed by the nozzle into the separator, the proper inlet pressure is depended on property of materials the nozzle into the separator,to spray materials at least half up onto the drum.
Low pressure will cause part of the liquid not fed into drum and slide into the bearing seat at the bottom of the drum to
outflow from overflow mouth, while the high pressure will affect the separation quality and lead to the vibration of the
machine.
* The inside diameter of feeding tube shall be large enough to be controlled by valve and be convenient for user to adjust
according to flow rate and output.
* The separator is equipped with nozzle in different diameter, to fit different the separation quality and yield.If small
production with high quality, the small nozzle is used, and vice versa.
PRODUCT PACKAGING
FAQ
1. What certificates do you have?
We can provide CE, ISO 9001, etc
2. What is the warranty period of the equipment?
Normally 1 year warranty.
3. Can we visit your factory?
Of course, we sincerely invite you to visit, If it's not convenient for you to come to our factory, you can also visit by
telephone video conference.
4. What's payment you accept?
A4: T/T, Western Union, L/C, Ali Pay, etc
5. Can it be customized?
Of course, our equipment can be customized according to the actual requirements of customers.
Our service
The technical and after-sale services are listed as follows:
1. Provide free technical training, guidance and information of accessories.
2. Our technical staff could instruct our customers on the installation of connector and accessories , and deal with technical and quality issues.
3. Our products with 1 years' warranty and life maintenance.
4. 24-hour hot line: 86-18941925296 . Once receive the customer complaints, we will response within 24 hours.
5. Our company will provide technical services by phone, fax, e-mail, etc., please refer to the contact details.
6. Our company will implement the contract strictly; deliver the products to location specified by our customers for free in accordance with the mode of transportation.
7. Our company will provide perfect after-sale services and technical support. Hot line: 86-18941925296
The technical and after-sale services are listed as follows:
Contact person: Cathy
Once receive the calling of complaints, we will respond to it within 12 hours at working time and provide solution within 48 hours. If necessary, our company will send technical staff there and provide on-site solution.
Our customers:
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